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Sprocket

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Preston On The Brook

Lets Find Out *happy*

Just bought a KAD Pinion support and a swiftune Layshaft. I already have the turbo input support bearing *happy*


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On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Johnny

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just as a side note.. my helical standard box was fitted to my turbo and i ran a good 8k miles through it with 133lbps of torque and approx 140bhp without problems, pistons went first lol.

i was using SC drops too.


stevieturbo

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Std helical gears dont take much at all.

I was stripping the input gear and corresponding laygear about once a month until I got fed up after about the 5th time or so and went straight cut.
Plus I had run out of spare boxes.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


alpa

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Grenoble, France

stevieturbo, if "not much" means 9.87 @ 145 mph then I would not stress for most of Minis :) .

std 998 A+, g295, MD266, RHF4, 109hp @0.8bar/5400rpm


Tom Fenton
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9.87@145 is Stevies supercharged V8 Granada.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


Brett

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isnt Robert still running a helical box and straight cut drops? or is it the other way around
top marks for testing it out*happy*

Edited by Brett on 13th Jul, 2010.

Yes i moved to the darkside *happy*

Instagram @jdm_brett


Sprocket

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Preston On The Brook

Right I have been checking second and third gear side clearance, and it is in excess of 0.006" where it should be 0.0035" to 0.0055" and I would rather have it towards the 0.0035".

looking at second gear retainer that was in the transmission I have currently been using, it has a large chamfer on the locking splines, compared to the one I just removed from a 1990 998 transmission which has a much much smaller chamfer. This larger chamfer is allowing a slightly larger side clearance the way it sits on the splines of the main shaft. see the pics.

Third gear retainer on current transmission is a nats dick thinner than the one from the 998 transmission. So it looks like its going to be a selective fit build on this one, from my stock of 6 transmissions of all different ages *hehe!*

Other things I have found. Two main shafts, one from the current transmission originaly from a late MPi transmission, and the other from said 998 The thrust face on the mai shaft for second/ third is marginaly thicker on the MPi one than on the 998 one.

I will now have to wait for Fast Carl to modify the main shaft for the KAD bearing, to see if I can get the side clearancies down to near bottom limits. With a bit of luck I can.


Attachments:

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


stevieturbo

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On 13th Jul, 2010 alpa said:
stevieturbo, if "not much" means 9.87 @ 145 mph then I would not stress for most of Minis :) .


You could try and fit a T56 to a Mini...but would be complicated lol.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Sprocket

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Preston On The Brook




On 13th Jul, 2010 stevieturbo said:
Std helical gears dont take much at all.

I was stripping the input gear and corresponding laygear about once a month until I got fed up after about the 5th time or so and went straight cut.
Plus I had run out of spare boxes.



I understand your point, but was it a gear set from a 28k 998, with a KAD pinion support bearing, Swiftune lay shaft and Turbo input bearing?

I know at some point I am going to break something, but I am not really wanting to go the straight cut route just yet, as this car gets used more on the road. Plus, it will be limited to 0.5 bar boost most of the time, or at least thats what my brain is saying. We shall see whether I listen to my brain after running 1 bar boost*hehe!*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


apbellamy

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Rotherham, South Yorkshire

Our metro van is running helical gears with s/c drops. Robert guestimates around 140bhp. about 700 miles and counting...

I built the box so no doubt it will soon be spread around the mean streets of Toy Town

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Sprocket

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I ran the current transmission with 50 hp straight hit of nitrous, so that was 140 to 150 hp at least, and I ragged the arse off the car at santa pod last august, and on the back roads of Derbyshire all day shortly after.

I think it has a lot to do with how you bring the power in. Dumping the clutch will shock load the transmission in to submission. I also like to think that these tall final drives generate more loading on the transmission than a short final drive, which is one other reason I am keeping the 3.65 FD at least for now, boost limiting 1st and second gears and feeding in boost on third fourth, to the higher levels above 4k as per Austin Rovers original strategy

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Johnny

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On 13th Jul, 2010 Sprocket said:
I think it has a lot to do with how you bring the power in. Dumping the clutch will shock load the transmission in to submission. I also like to think that these tall final drives generate more loading on the transmission than a short final drive, which is one other reason I am keeping the 3.65 FD at least for now, boost limiting 1st and second gears and feeding in boost on third fourth, to the higher levels above 4k as per Austin Rovers original strategy


i was just about to mention that!

it depends on how you drive, if you plant your foot when the engine is "engine breaking" then your gonna put a lot of stress on the box at once?

When peoples gearboxes have actually broke, has it happened when you had just changed gear or when you are in a gear for a while accelerating then it just goes?

might i add that i was using a 2.95:1 FD in my helical box, i have recently bought a SCCR box to swap over too. ive been told by someone previsouly (and this is understandable) that SC boxes are weaker than helical? because when the gears bang together the SC ones would be weaker? am i right in thinking this


rubicon

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i assume you'l be using a X-pin diff tho colin?

On 2nd Oct, 2009 Vegard said:


On 1st Oct, 2009 Jimster said:
I bet my first wank came quicker than your first mini turbo


These new modern turbos with their quick spool up time, would make the competition harder.


On 15th Aug, 2011 robert said:
phew!!! thank you brett for smashing in my back doors .( not something i imagined writing... EVER)


Sprocket

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On 13th Jul, 2010 rubicon said:
i assume you'l be using a X-pin diff tho colin?


You are the weakest link, lol, yes Been running a cross pin diff for a while now :)

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


rubicon

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thats another main reason helical boxes get ditched as they get destroyed when the Diff explodes!!
well mine at least,
i have 4 broken boxes, il have a look at the failures.....

On 2nd Oct, 2009 Vegard said:


On 1st Oct, 2009 Jimster said:
I bet my first wank came quicker than your first mini turbo


These new modern turbos with their quick spool up time, would make the competition harder.


On 15th Aug, 2011 robert said:
phew!!! thank you brett for smashing in my back doors .( not something i imagined writing... EVER)


stevieturbo

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Northern Ireland




On 13th Jul, 2010 Sprocket said:



On 13th Jul, 2010 stevieturbo said:
Std helical gears dont take much at all.

I was stripping the input gear and corresponding laygear about once a month until I got fed up after about the 5th time or so and went straight cut.
Plus I had run out of spare boxes.



I understand your point, but was it a gear set from a 28k 998, with a KAD pinion support bearing, Swiftune lay shaft and Turbo input bearing?

I know at some point I am going to break something, but I am not really wanting to go the straight cut route just yet, as this car gets used more on the road. Plus, it will be limited to 0.5 bar boost most of the time, or at least thats what my brain is saying. We shall see whether I listen to my brain after running 1 bar boost*hehe!*


Milage on a 998 I dont feel is an issue. Milage once putting some power through it could well be though.
The support bearing ,may help with the centre web cracking problem...but I dont see how it could improve performance in the other end where the input shaft is, nor the turbo bearing ( which obviously I was always using )

Every time I had a failure, it was when using 3rd gear. All the teeth stripped off the input shaft, and corresponding laygear.
I never used slicks or any form of sticky tyre. Just 100% normal road tyres.

In fact, other than stronger gears, I dont see how any of the parts you mention would improve longivity in the respect of my failures ( aside from the centre web cracking, although that in itself never developed into anything worse )

Once I fitted a Tran-X gear set ( std drops ) this lasted quite a while, although I did pull a couple of teeth of 2nd gear once. Luckly the laygear came away unscathed on that occasion.

I'd say yours would alst a very long time at 0.5bar.

At 1 bar...depending on torque etc it should still last a while....but the clock will always be ticking.

It just depends how you feel about coping with it when it does actually fail.
Personally...it annoyed me, but was no big deal. Whether smart or not, I just drove home in 4th. Despite the obvious carnage in the sump, it never transferred any harm to other parts. Although it was usually less than 15 miles to get home.

Plus although it was my daily driver back then.....I was 18, so you can imagine how I drove it most of the time lol
Certainly not how I would drive now !!!

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


ashley_dude00

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chichester/bognor

on my car,accelarating in second changed to third and second gear shed its teeth and corresponding gear,damaged my crank,took a chip out of a rod and a small chink on the bottom of one of the bores,so i think depends on how luck you are really.



On 30th Aug, 2008 Richie said:
too much my wife says "not that friggin site again" so i pull my pants back up and turn it over to TM. *wink* iam on pretty much every day as i lead a sad existance


rubicon

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i reckon colin may use a windage tray?

On 2nd Oct, 2009 Vegard said:


On 1st Oct, 2009 Jimster said:
I bet my first wank came quicker than your first mini turbo


These new modern turbos with their quick spool up time, would make the competition harder.


On 15th Aug, 2011 robert said:
phew!!! thank you brett for smashing in my back doors .( not something i imagined writing... EVER)


Sprocket

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Preston On The Brook

Yes, I use a windage tray.

How can you break second gear by changing up into third.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


ashley_dude00

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chichester/bognor

i guess it was on its way out and as i changed decided to shed its teeth.straight cut time for me



On 30th Aug, 2008 Richie said:
too much my wife says "not that friggin site again" so i pull my pants back up and turn it over to TM. *wink* iam on pretty much every day as i lead a sad existance


robert

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uranus




On 15th Jul, 2010 Sprocket said:
Yes, I use a windage tray.

How can you break second gear by changing up into third.


the broken off teeth fall into the 2nd gear mesh ?

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


stevieturbo

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I guess while on the subject of gears....this has to have been my best work. Same deal....3rd gear blast, then oops. Drove home in 4th.

LT77 Rover V8 box. Damage was similar to Mini stuff, input gear + laygear. Although the Mini never got melted just as badly !!!! lol



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Edited by stevieturbo on 16th Jul, 2010.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


robert

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uranus

damn steve ,thats what i have in the tvr !!! what torque was that ?

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


stevieturbo

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Havent a clue. It was my old twin turbo 3.9 I think.

I switched to the Supra turbo box around that time, as it was getting to the stage of wiping out an LT77 once a fortnight. I ran out of them too lol

Dont imagine it had much over 400lbft ( 1600kg car )

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


robert

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uranus

on slicks ?

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM

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