Your password will probably need resetting - don't panic. We have upgraded a few things and improved the hashing of passwords. Just use the Forgot Password link.
Page:
Home > Technical Chat > Exhaust manifold design - from a Garret engineer

carl talbot

326 Posts
Member #: 1323
Senior Member

Just stumbled across this

http://www.tercelreference.com/tercel_info...ust_theory.html

would be interested in knowledgeable/experienced peoples comments


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

I've linked to that before. He's not wrong about the exhaust downstream of the turbo.

Although I don't agree with him on the turbo manifold and neither does the official Garrett website:

http://www.turbobygarrett.com/turbobygarre...ength_manifolds

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


wil_h

User Avatar

9258 Posts
Member #: 123
Post Whore

Betwix Harrogate and York

I think that the official garrett website differs on the exhaust too. Thy state that backpressure is required to keep the oil in the turbo.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph



On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


carl talbot

326 Posts
Member #: 1323
Senior Member




On 26th Feb, 2012 Paul S said:
I've linked to that before. He's not wrong about the exhaust downstream of the turbo.

Although I don't agree with him on the turbo manifold and neither does the official Garrett website:

http://www.turbobygarrett.com/turbobygarre...ength_manifolds


hadn't seen it before - where does he disagree with the official Garret manifold ?


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

3rd paragraph contradicts what Garrett say.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


stevieturbo

3594 Posts
Member #: 655
Post Whore

Northern Ireland

Which bit are you classing as his third paragraph ?
The bit about downstream of the turbo ? ie it's exit ?

Does Garrett even mention this ?

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


carl talbot

326 Posts
Member #: 1323
Senior Member




On 26th Feb, 2012 Paul S said:
3rd paragraph contradicts what Garrett say.


I don't see a contradiction ?

I think what he is trying to get across is in an ideal situation tuned length etc should be used , but its not the most important aspect , trying to get/keep your exhaust gas velocity is the primary objective .

This seems like sound advice to me

?


evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland

just to throw this in as a thought, tuned legnths and so on are not going to work on your average turbo motor, as the turbine poses such a large restriction, getting gas to it and through it quickly is the priority. But what about a turbo where the turbine is very free flowing in the off boost region, talking peak torque >5000rpm. on such a setup short stumpy runners ought to strangle and tuned legnths could even help spool as they will increase VE in the off boost areas. Obviously i cannot back this up, but is my feeling that on an oversize turbine the engine becomes more like an NA to tune than your average turbocharged motor. Atleast i hope this is the case as its the route im going down *happy*

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


stevieturbo

3594 Posts
Member #: 655
Post Whore

Northern Ireland

All an oversize turbine will do is make the car spool very late.

Cant see too many reasons why you want that unless the engine really is a screamer ?

Unless the current turbine is posing a huge restriction, it makes no sense to go larger.

What sort of boost are you using, and what sort of pressure have you in the exhaust manifold ? Unless EGBP is over 1.5x boost then it would be crazy to change.

You'll make virtually no more power, and kill spool. So overall it will be worse.

Edited by stevieturbo on 26th Feb, 2012.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland

i just want to try it :) every time i went bigger on the turbine i gained power so i want to see how far i can push it. Probably be a waste of time, but makes sence in my head!

On my old turbo(pulsar) the turbine was definately not a restriction, the compressor was about to be though, and if i can make the engine breathe better(valves, cams, another 1000rpm) i ought to be able to make use of a larger turbine and a more suitable compressor that wont fall on its arse above 30psi lol and if it goes tits up its no biggie to cut the flange off and swap to a more sensible turbo :)

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


robert

User Avatar

6752 Posts
Member #: 828
Post Whore

uranus

good thinking denis.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


stevieturbo

3594 Posts
Member #: 655
Post Whore

Northern Ireland




On 27th Feb, 2012 evolotion said:
i just want to try it :) every time i went bigger on the turbine i gained power so i want to see how far i can push it. Probably be a waste of time, but makes sence in my head!

On my old turbo(pulsar) the turbine was definately not a restriction, the compressor was about to be though, and if i can make the engine breathe better(valves, cams, another 1000rpm) i ought to be able to make use of a larger turbine and a more suitable compressor that wont fall on its arse above 30psi lol and if it goes tits up its no biggie to cut the flange off and swap to a more sensible turbo :)



What is your current boost/ex manifold pressure ?

Only car I tested recently was around 600bhp, and 35/57psi which was a pretty good result all things considered.
It's amazing they go so well and rev so well when manifold pressure appears so high ( compared to n/a thinking )

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland

No idea Stevie, didn't get the chance to measure it before I cracked that liner and took the engine out. The fact that I got full boost just slightly north of 5k says it wasn't restrictive, but I was having to have the wastegate almost fully shut at the red line to maintain 30psi, I presume this was because the compressor was becoming inefficient and harder to drive. But as usual that's just a hunch :) obviously there are a lot more factors at play but see how it rolls!

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


carl talbot

326 Posts
Member #: 1323
Senior Member




On 26th Feb, 2012 evolotion said:
just to throw this in as a thought, tuned legnths and so on are not going to work on your average turbo motor, as the turbine poses such a large restriction, getting gas to it and through it quickly is the priority.


Surely tuned lengths do exactly what your suggesting you want to achieve , they use the exhaust pulses to maintain the gas velocity , rather than the pulses canceling each other out and so reducing their velocity .
Sure the turbine is a restriction , but I would have thought Anything to maintain the exhaust velocity until it meets that restriction would be worthy while
?


carl talbot

326 Posts
Member #: 1323
Senior Member

can anyone direct me to a 'Simple' [I am crap at maths] explanation/calculation for working out tuned exhaust manifold lengths , both n/a and boosted
cheers


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

It is a very complex science.

Pulses are very much alive and ready to be used to good effect with tuned lengths. That was my original point.



Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland

They do, with the right turbine(as i also suggested i'll be trying to use!, quite how im going to fit it all under the bumper is another matter) But i can see the merit in not using tuned lengths with a restrictive turbine as the turbine poses such a restriction that you can go small on the manifold diameters keeping the gas velocity very high, but the bottleneck will still be the turbine. and you gain in spool times, and can make up for the lack of VE near the red line by simply pumping in more boost. a-la pretty much all modern petrol turbos. imho ofcourse.


On 27th Feb, 2012 carl talbot said:



On 26th Feb, 2012 evolotion said:
just to throw this in as a thought, tuned legnths and so on are not going to work on your average turbo motor, as the turbine poses such a large restriction, getting gas to it and through it quickly is the priority.


Surely tuned lengths do exactly what your suggesting you want to achieve , they use the exhaust pulses to maintain the gas velocity , rather than the pulses canceling each other out and so reducing their velocity .
Sure the turbine is a restriction , but I would have thought Anything to maintain the exhaust velocity until it meets that restriction would be worthy while
?

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


stevieturbo

3594 Posts
Member #: 655
Post Whore

Northern Ireland




On 27th Feb, 2012 evolotion said:
No idea Stevie, didn't get the chance to measure it before I cracked that liner and took the engine out. The fact that I got full boost just slightly north of 5k says it wasn't restrictive, but I was having to have the wastegate almost fully shut at the red line to maintain 30psi, I presume this was because the compressor was becoming inefficient and harder to drive. But as usual that's just a hunch :) obviously there are a lot more factors at play but see how it rolls!


Either the compressor is too small to supply enough air.

Or your turbine is so large there simply isnt enough energy to spin it fast enough to make boost.

So what size is the compressor ? engine ? Power ?

it certainly wont be because the compressor is too hard to drive. That's the easy bit.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


carl talbot

326 Posts
Member #: 1323
Senior Member




On 27th Feb, 2012 Paul S said:
It is a very complex science.

Pulses are very much alive and ready to be used to good effect with tuned lengths. That was my original point.





I'm with you on this ,
I re read the original link , he does say ignore tuned lengths ,
originally I put this together [in my head] with his later comments on tight packaging and what is the most essential aspect of header design , ie maintaining exhaust velocity ,

Surely its pretty much a given , that if exhaust velocity is what drives the turbine , then Anything that maintains the available exhaust velocity from the combustion chamber to the turbine , Must be a +ve

ps Paul , are there any simplified sorts of 'rules of thumb' to get a half decent , reasonably effective pulse tuned [or at least one that isn't working against you] tubular exhaust manifold


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

Carl, basically what works best for NA works best for turbo. There is a slight difference due to the change in the speed of sound under higher temperatures and pressures.

As a "rule of thumb"..... 1ft long on the inlet and 2ft long on the exhaust :)

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

And don't go any bigger in diameter than the port.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


carl talbot

326 Posts
Member #: 1323
Senior Member




On 27th Feb, 2012 Paul S said:


As a "rule of thumb"..... 1ft long on the inlet and 2ft long on the exhaust :)


Thanks for your Pearls

Please excuse my ignorance/slowness

Is this a generalised 2:1 ratio
or specific to the 'A'series

On a turbo its an obvious dimension, head to turbine
but on a N/A are you talking Primaries or the whole manifold to single pipe [ I'm trying to sort a 4-2-1 for 1200cc supercharged]




evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland




On 27th Feb, 2012 stevieturbo said:


Either the compressor is too small to supply enough air.

Or your turbine is so large there simply isnt enough energy to spin it fast enough to make boost.

So what size is the compressor ? engine ? Power ?

it certainly wont be because the compressor is too hard to drive. That's the easy bit.


I know you know your onions buddy, and i appreciate what your saying but i really want to build this engine to see what it does, i dont want to debate/discuss it :) you can be the first to say i told you so when i run a 15dead. only posted in here as i disagree with the generic "tuned lengths don't work on a turbo" philosophy but at the same time i can completely appreciate why a shorter, good flowing more direct manifold would be of more benefit in certain applications. i.e. a modest equal legnth manifold.

i just feel a larger turbine would allow you to exploit a properly tuned manifold rather than just making it equal length and nice flowing. but obviously this is not for everyone as it will be very very laggy.

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


carl talbot

326 Posts
Member #: 1323
Senior Member




On 27th Feb, 2012 evolotion said:


as it will be very very laggy.


maybe not if you get the 'tuned lengths' working properly for you ?
chuck in a bit of fuel at the right time when the ex valves are open and WOOOSH *happy*


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland


On 27th Feb, 2012 carl talbot said:

On a turbo its an obvious dimension, head to turbine
but on a N/A are you talking Primaries or the whole manifold to single pipe [ I'm trying to sort a 4-2-1 for 1200cc supercharged]


I didn't think we were talking about A series here. The standard primary length of 375mm or 15" seems to work well.

On 27th Feb, 2012 evolotion said:


i just feel a larger turbine would allow you to exploit a properly tuned manifold rather than just making it equal length and nice flowing. but obviously this is not for everyone as it will be very very laggy.


I agree that you need a free flowing turbine to get the tuned lenghs to work. No point in tuning the lengths to get peak torque at 6k when the turbine is starting to strangle the engine by then. But it will only take a few extra revs to fill the larger volume of the manifold, particularly if you don't go overboard on runner bore.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."

Home > Technical Chat > Exhaust manifold design - from a Garret engineer
Users viewing this thread: none. (+ 1 Guests)   Next ->
To post messages you must be logged in!
Username: Password:
Page: