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WRLondon

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Surrey

right, this is assuming the engine's timings etc. all sorted

standard 1275 carb'd (high velocity low pressure air)
atmosphere + 3.5psi fuel pressure should be enough to get the fuel through

turbo 1275 (converts to low velocity high pressure air)
atmosphere + 3.5psi fuel pressure at no boost

then your compressing air blowing it in the carb to force more air through
along with more fuel = poweerrr


we regulate are fuel through a diaphragm that raises letting in more fuel from the rising pressure signal at the carb
which inturn fills the resevoir on the carb faster to cope with pressure changes within the venturi

then the mixture how much air to fuel is controlled by the screw under the carb


my question really is, why 9.5psi fuel pump would be no good when all it needs to do is fill the carbs reservoir enough to not lean out
and why for every psi of pressure does it need to be 3.5 over?
and if thats the case why didnt the metro turbo's come with 15psi fuel pumps instead of 40?


Im being told by a very experienced mechanic that i should be running the 9.5 pump as 40 is too high
i wasnt running too rich before but now its overfuelling at idle
so will too much fuel pressure will force the float on the carb open, overflow the resevoir an spray too much fuel into the intake?
or even force the diaphragm open without splitting?
stiffer spring needed?

i did say i need to set up the fuel pressure but apparenlty that doesnt matter and its the air pressure thats the problem?

im massively confuzzled *frown*

Edited by WRLondon on 12th Aug, 2013.

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


WRLondon

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Surrey

im at the stage of thinking i should take the 40psi pump back out and put the 9.5 psi one in
as my only problem was fuel delivery above 5psi boost
now it doesnt it even run without washing the plugs

would be alot easier via injection as you can tell the engine almost exactly how much fuel you want according to manifold pressure >.<

Edited by WRLondon on 12th Aug, 2013.

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


Brett

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Doncaster, South Yorkshire

you need the pump to be able to over power the boost pressure
fuel pressure should be boost pressure + 3.5 ish psi

you can actually run the engine on boost with the pump turned off, because the carb feeds fuel in to the engine out of its own reservoir ( float bowl ) the problem comes when this is empty (rather quick on boost)
the fuel pump needs to be able to push fuel in there whilst the boost tries to push it back out


the carb is blind to the pressure almost ( thanks to the plenum) whilst it does react slightly differently on boost i doubt its anything you would notice

i dont understand what your saying here -



On 12th Aug, 2013 WRLondon said:
right, this is assuming the engine's timings etc. all sorted

standard 1275 carb'd (high velocity low pressure air)
atmosphere + 3.5psi fuel pressure should be enough to get the fuel through

turbo 1275 (converts to low velocity high pressure air)
atmosphere + 3.5psi fuel pressure at no boost

then your compressing air blowing it in the carb to force more air through
along with more fuel = poweerrr



first bit of advise i always give, take the carb piston and needle out and turn on your fuel pump if fuel squirts out the jet your float valve needle is not set correctly or leaking

Yes i moved to the darkside *happy*

Instagram @jdm_brett


Brett

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Doncaster, South Yorkshire




On 12th Aug, 2013 WRLondon said:

Im being told by a very experienced mechanic that i should be running the 9.5 pump as 40 is too high


and tell him from me if he doesnt know what the fuck he is on about.. keep his trap shut!

40psi is to high at idle but your pump does not produce this...what you think the fpr is for? and why does it increase the fuel pressure with boost
if you set the fpr to 3.5 psi at idle the whole fuel system is at 3.5 psi

this is the most basic of stuff aswell*angry**angry*

Yes i moved to the darkside *happy*

Instagram @jdm_brett


WRLondon

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Surrey

sorry my minds abit mashed at the moment haha
right by atmosphere i mean air under no pressure
will check the float valve now

what i think is happening is because of the immense fuel pressure its forcing its way past the regulator, opening the float valve and spraying wildly regardless of the butterfly being opened or closed

cant find any highstreet store that sells a fuel pressure gauge either :(

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


WRLondon

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Surrey

exactly what i thought
fuel pressure regulator
REGULATES THE FUEL FLOW
apparently not its the air pressure not the fueling thats the problem :S :S
and a fuel pressure gauge wont help either

On 12th Aug, 2013 Brett said:



On 12th Aug, 2013 WRLondon said:

Im being told by a very experienced mechanic that i should be running the 9.5 pump as 40 is too high


and tell him from me if he doesnt know what the fuck he is on about.. keep his trap shut!

40psi is to high at idle but your pump does not produce this...what you think the fpr is for? and why does it increase the fuel pressure with boost
if you set the fpr to 3.5 psi at idle the whole fuel system is at 3.5 psi

this is the most basic of stuff aswell*angry**angry*

Edited by WRLondon on 12th Aug, 2013.

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


Brett

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Doncaster, South Yorkshire




On 12th Aug, 2013 WRLondon said:

so will too much fuel pressure will force the float on the carb open, overflow the resevoir an spray too much fuel into the intake?


yes

On 12th Aug, 2013 WRLondon said:

or even force the diaphragm open without splitting?
stiffer spring needed?

the is no diaphragm in the carb its a float
no spring as such either (there is but it should be fully compressed or there abouts)
On 12th Aug, 2013 WRLondon said:

i did say i need to set up the fuel pressure but apparenlty that doesnt matter and its the air pressure thats the problem?

set fuel pressure to 3.5 psi at static or at idle then sort out your carb

Yes i moved to the darkside *happy*

Instagram @jdm_brett


WRLondon

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Surrey

i meant diaphragm @ the regulator

ok will order a fuel pressure gauge now set it at 3.5 then mess about with the mixture and idle

then get it RR'd for the needle profiling

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


Mike-998

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Buckinghamshire

I bought one of these
http://www.ebay.co.uk/itm/Fuel-Pressure-Ga...=item27b6ca9ed6
No issues with it and comes with a blanking plug so you dont have to have the gauge in there all the time. As has been said, all you can do is speculate if you dont actually know whats going on.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


WRLondon

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Surrey

which fuel pump then?
9.5 psi? or 40psi?

im still getting told insistently that the fuel pressure regulator doesnt control how much fuel pressure there is or how much is being chucked through it :S

Edited by WRLondon on 13th Aug, 2013.

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


Mike-998

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Buckinghamshire

40psi.

The whole point of the regulator is to control the fuel pressure seen throughout the fuel system. With the engine idling and the pressure at the carb set at 3.5psi, if you put the gauge before the regulator it will still show 3.5 psi.

I have a fuel pump off some porsche and a metro turbo regulator and i do have to wind the screw most of the way out but it will give you 3.5.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Brett

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Doncaster, South Yorkshire

the proper metro one
check the plumbing and the return line, if the return cannot flow more fuel than the feed the fpr cannot do its job

Yes i moved to the darkside *happy*

Instagram @jdm_brett


WRLondon

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Surrey


On 12th Aug, 2013 Brett said:


first bit of advise i always give, take the carb piston and needle out and turn on your fuel pump if fuel squirts out the jet your float valve needle is not set correctly or leaking


Just checked &
Fuel pisses out the jet -.-

Would this be a fault regardless of whether I've properly setup the fuel pressure yet?
I've wound the FPR screw out most of the way and there are no blockages in the return pipe

I know I probably come across as an idiot but if I don't ask I'll never know *happy*

Edited by WRLondon on 12th Aug, 2013.

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


WRLondon

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Surrey

Also the return pipe is plumbed to the top of the petrol tank so not a lot of pressure needed to return

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


theoneeyedlizard

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The Boom Boom speaker Police!

Essex

9.5psi pump is theoretically only good for 6psi boost. I certainly wouldn't trust it at even that little boost.

The guy you are talking to hasn't a clue what he is talking about.

Get a fuel pressure gauge as suggested many times between your threads on this topic, set it to 3.5psi at idle, then see what's happening.

Without a gauge, you could well be putting far too much pressure to the carb, causing it to leak and cause your problem.

As suggested above, it could also be due to your return pipe being too small. But you won't be able to determine what the problem is until you get a pressure gauge.

In the 13's at last!.. Just


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

have a look at this from about 35 seconds on....

https://www.youtube.com/watch?v=Kub3q1-YNZA


the 40 psi pump will not make 40... it is "capable" of 40 psi.

with no spring in the regulator all the fuel will piss back to the tank and there will be no fuel pressure.

the reason metro's cam with 40 psi pumps is they just used what was available... ie same as the montego efi.

Edited by Joe C on 12th Aug, 2013.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



WRLondon

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Surrey

Fuel squirts out regardless if I set the FPR screwed out to the max or in
The diaphragm isn't split and I've got 2 good ones :s
So think I need to re-adjust or rebuild the float valve anyway

Lol that's the video I watched yesterday
And the name suggests it regulates the fuel pressure *happy*

Ordered a gauge so we'll see

Edited by WRLondon on 12th Aug, 2013.

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


Mike-998

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Post Whore

Buckinghamshire

Had you rebuilt the carb before you fitted it? if not then i'd get a rebuild kit for it and do that while you wait for a pressure gauge

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

ok, sounds like it could be the float valve as you say,

if you pull the pipe off the carb you should easily be able to block the flow of fuel with your thumb... if it squirts like fuck like a garden hose then the pressure really is high.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



WRLondon

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Surrey

Was meant to be a rebuilt carb but Ebays like that
Will get a kit and watch some videos on YouTube lol
Keep me busy until the pressure gauge arrives

Reading up on RTS Clutches

On 21st Sep, 2006 Paul S said:

Go on, be brave, put it in the car and tell us how it works.
Pity your bollocks are in line with the flywheel!
On 27th May, 2013 robert said:

putting my testicles on the line for turbo mini owners everywhere ,and they still work !


Sprocket

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Preston On The Brook

what pump do you have and what pump are you being told to use?

The original Metro Turbo pump is more akin to a fuel injection pump., It is not one of these Facet ticker pumps such as the 'Red Top'. You need a rotary vein pump. Selection is huge as pretty much every fuel injected car has one, either in tank or external.

Pumps generate volume flow (CC/Minute, Litre/Hour) it is the 'restriction' against the flow that generates the pressure. Pumps have a maximum pressure rating after which the pump will stall and flow nothing. The flow of the pump decreases as the pressure rises, so most pumps are rated with X.X flow at X.X pressure. A pump rated with a maximum pressure of 9psi will, over this pressure, flow less and less, until such a point it stops pumping all together (if it doesn't overheat and burn out beforehand). For you to be successul you need a pump that can flow enough fuel to satisfy the demand of the engine, and be able to do that at the desired fuel pressure. That of course depends on the boost pressure.

The magic number for setting carburetor fuel pressure regulators in any case is 3.5 to 5psi. This ensures that there is a posative pressure difference that will allow fuel to flow into the carburetor. It needs to be high enough to allow the fuel to flow, but not so high that it forces the needle vlave open.

In a boosted carburetor application the carb and fuel float chamber are all exposed to boost pressure (at a slightly different level, which is the real reason for the restrictor in the plenum, but lets not let that confuse anything any more than we need to here). The pressure regulator raises the fuel pressure proportionally with boost pressures o that even at 20psi boost, the fuel pressure is still 3.5 to 5 psi above, which means that fuel still flows into the carb under boost conditions.

Simples :)

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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Preston On The Brook




On 12th Aug, 2013 WRLondon said:
Fuel squirts out regardless if I set the FPR screwed out to the max or in
The diaphragm isn't split and I've got 2 good ones :s
So think I need to re-adjust or rebuild the float valve anyway

Lol that's the video I watched yesterday
And the name suggests it regulates the fuel pressure *happy*

Ordered a gauge so we'll see


Fuel should NOT flow out of the jet on its own. If it does, I'd be first checking your dipstic for oil level and be thinking strongly about changing your oil before you wipe out the engine bearings! I'd then replace the needle vave in the float chamber and making sure the fuel pressure goes no higher than 5psi with the engine off.

don't start the engine untill you have done these three things!!!.................

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Mr Joshua

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Member #: 1954
Post Whore

Luton Bedfordshire

There seems to be a mix up in how the pumps are being rated. Just spoke to my brother to make sure I have this right but I do believe pumps are rated by flow rate. A pump free pumping into an open Vessel creates flow but no pressure it is the restriction of the return path that creates the increase in fuel pressure we see between the fpr and carburettor. The standard pump fitted to the metro turbo is the same item fitted to the SD1 Maestro and Montego efi and is capable of sustaining a fuel rail pressure upward of 8bar, now this is a rough figure comparing it to the Bosh unit fitted to XR3i which I know can go much higher. According to my brother he would expect to see around 100psi or more in the fuel rail possibly lower but but 100 is already low.

The fuel pump has to produce a flow rate that can maintain the 3.5psi over pressure against the varying leak created by the needle and jet. This is why the old diaphragm pump had to be replaced with a vane type pump. And being Rover it was a parts bin special. Most any pump can make pressure but can said pump maintain pressure and demand with low flow? Also can a low flow pump create pressure on demand across the range some cars on here require.

An example of this is the pump for my Subaru Legacy GTb. It uses the same pump as fitted to the WRX. In the spec for the pump it states it has a flow of 450 litres per hour no mention of psi.

So it is the flow rate the pump is capable of that you need to concentrate on. A pump with excessive flow will create an adversely high system pressure due to the return path not having sufficient volume to cope with the excessive flow. This I probably why a ballast resistor was fitted to the metro turbo fuel pump to slow it down and reduce flow.

Own the day


Mr Joshua

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Luton Bedfordshire

Started writing the above about an hour ago dinner got in the way but two explanations saying the same thing.

Own the day


mini.cooper998

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Senior Member

Wigan

Are you usingna genuine turbo carb or an hif44. I had the same issue when using an hif44. Ive also had the same issue when I put the wrong pipe direction into the regulator. All a leqring curve.

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