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Home > Help Needed / General Tech Chat > EGT probe and Megga Squirt?

Turbo This..

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Previously josh4444

Australia, brisbane

can it be done easily and cheaply? if not ill do a stand alone job

thinking about adding an EGT probe to the center runner just after the head

itld be nice to have it log in MS


jbelanger

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Montreal, Canada

This circuit will allow you to connect an EGT probe to a free ADC input (ADC6 or ADC7): http://www.msextra.com/doc/ms1extra/MS_Ext..._Manual.htm#egt

That's from the MS1 doc but that will also work on an MS2 or MS3.

Note that the amplifier chip is somewhat expensive. And you can use the AD595AQ instead of the AD595CQ.

http://www.jbperf.com/


Turbo This..

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1767 Posts
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Previously josh4444

Australia, brisbane

ive got two wide bands and an oil pressure log on both those inputs already : /


Rod S

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Formally Retired

Rural Suffolk

I might be wrong but I thought you had an MS3X card as well as the standard MS3 ???

If so it has another three analogue (0-5V) inputs or are you already using them too ?

The circuit Jean mentions just turns a thermocouple's very low voltage into a 0-5V signal.

If you've used all the available ADCs (analogue inputs) the simple solution, if you want an integrated setup, is to use one of Jean's IOx boards.
That's what myself, a couple of others on here, and lots of people who use Megasquirt do, and that gives you lots of additional inputs and outputs.

Schrödinger's cat - so which one am I ???


stevieturbo

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Northern Ireland

Can the MS read from Innovates serial stream ?

If so the Innovate TC-4 is handy, it'll do 4 thermocouples.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


jbelanger

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Montreal, Canada

On 28th Feb, 2016 stevieturbo said:
Can the MS read from Innovates serial stream ?


No.

http://www.jbperf.com/


Paul S

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Formerly Axel

Podland

My first thought is "why?".

In the early days, I had thermocouples on the manifold and on the cylinder head and logged lots of useless data.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Turbo This..

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1767 Posts
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Previously josh4444

Australia, brisbane

is egt not as inportant on a "petrol" engine i know that EGT and wide band are inportant on turbo diesel stuff just just assumed it was that same :/


PhilR

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Go back and find Paul's data... When you have twice as much exhaust going through the centre branch, it runs hotter so makes comparing the inner vs outer difficult / impossible. While you will see patterns, interpreting them would near impossible without already knowing what they mean (i.e. having 2 lambda sensors already plugged in there).

Having said that, SC used 3 thermocouples and suggested the data was useful.

Edited by PhilR on 29th Feb, 2016.


Paul S

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Formerly Axel

Podland

The centre port runs slightly hotter, but the fact that the thermocouple gets has two doses of exhaust gas per cycle means that it reads considerably hotter, around 120 Deg C on my engine.

Then you have to consider that the EGT is hottest around stoich and falls either side.

I've never been able to reconcile what to do with the data, other than to verify a simulation.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


PhilR

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Work out how to get a thermocouple in each cylinder, and that would be interesting.


Paul S

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Formerly Axel

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I think a lot of my original data plots have dissapeared, so here are some interesting sets of data:

Datalog from 2009, uses the Innovate TC-4 and MTS datastream, NA 998 before fitting the turbo and the code was still in the development stage but you can see the big difference in inner and outer EGTs.


Data from a simulation, this time a turbo 998 but shows the reasons for the big difference:

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


PhilR

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Birmingham

How useful did you find CHT Paul?


Paul S

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Formerly Axel

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Useless, too much delay.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


stevieturbo

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Northern Ireland




On 29th Feb, 2016 Paul S said:
My first thought is "why?".

In the early days, I had thermocouples on the manifold and on the cylinder head and logged lots of useless data.


The information is only useless if there are no problems !

Much the same as any sensor information...you didnt have problems because clearly it was running and tuned safely.

That may not be the case for everyone.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Turbo This..

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1767 Posts
Member #: 9165
Previously josh4444

Australia, brisbane

well my thought for the EGT was to check i was not going to melt stuff really as far as alcohol fuel and boot ive been told that its possible to get it to hot with certan lambda ratios and timeing

for me its really just going to be one probe in the center branch the "hottest" and just to check it not getting to hot.. apart from that its not unlike wanting to know your coolant temp really

so what can i call a safe number to stay below for a second peak and also for a min or so power run

on my turbo diesel i run it at 750c for the most part when at 28-30 pound and it climbs to nearly 950c if i keep the the hammer down when up in the rpms where it boosts to around 37psi but i rearly punish that hard only when on the free way over taking and drag racing mates most of the time its cruseing around 13 pound and 350-400c big 600x300x76 front mounted IC intake air is mostly near ambint when cruseing and gets up to nearly 45c under short bursts and 60c if im pushing it hard its a chinese turbo that cost 230 aus..

any ways what should i look for as "safe numbers" for the mini about the same? what paul s has shown 800c ? 1300C? alu melts some where around 650C right? altho its only "hot" for a split seconds then has the intake to cool it off again so?

not so worried about the turbine as its way down stream the temp will likely be a bunch lower there


PhilR

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'Safe numbers' are only relavent to a particular engine. There are so many variables that affect it, you can't compare across different engines. Also, diesel runs cooler, and ethanol hotter (?). Even if you had the same engine spec as Paul, different ignition timing would also give you different temperatures.

I'm not saying "don't do it", but just know the results may not be that useful.


stevieturbo

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Northern Ireland




On 5th Mar, 2016 PhilR said:
'Safe numbers' are only relavent to a particular engine. There are so many variables that affect it, you can't compare across different engines. Also, diesel runs cooler, and ethanol hotter (?). Even if you had the same engine spec as Paul, different ignition timing would also give you different temperatures.

I'm not saying "don't do it", but just know the results may not be that useful.


Well you know your engine wont meltdown at 800degC.

If you're seeing 1000degC....you have a lot to be worried about regardless of fuel used.

Engine doesnt really matter....pistons are usually same material, valves, turbine wheels etc etc. They can only withstand so much heat.

You can bet that if you see 1200deg C....chances are you've just blown it up lol

If you're only seeing 600degC, you've little chance of blowing it up

Diesel only runs cooler if you are running lean enough mixtures, more fuel the hotter it gets again to the point where you can blow stuff up.
Likewise ethanol, which does run cooler than normal petrol, but you can still get to a point with say retarded timing etc, that you'll blow stuff up.

So yes the info is useful.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Paul S

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8604 Posts
Member #: 573
Formerly Axel

Podland

Swiftune just posted this picture on Facebook:



Very interesting.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

Grab the toasing fork!!!

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



jbelanger

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Montreal, Canada

That looks like not only is it way too lean or retarded but that there's a distinct AFR mismatch between inner and outer cylinders.

http://www.jbperf.com/


Brett

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Doncaster, South Yorkshire




On 15th Apr, 2016 jbelanger said:
there's a distinct AFR mismatch between inner and outer cylinders.


doesnt this echo what a member touched on before withdrawing from the forum?

Yes i moved to the darkside *happy*

Instagram @jdm_brett


stevieturbo

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Northern Ireland

Or it's showing they forgot to fit the turbo !

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Paul S

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Member #: 573
Formerly Axel

Podland

I don't think that the difference in LCB leg temperature is anything to do with AFR imbalance, if there is any.

More differences in VE and carry over of fuel on overlap.

Even though the centre LCB leg looks hotter at the head flange, it quickly cools whereas the outer cylinder leg gets hotter!

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


jbelanger

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Montreal, Canada

On 16th Apr, 2016 Paul S said:
More differences in VE and carry over of fuel on overlap.

You don't think that these would result in an unbalanced AFR?

http://www.jbperf.com/

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