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Home > Technical Chat > Exhaust manifold design - from a Garret engineer

carl talbot

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On 28th Feb, 2012 Paul S said:



I didn't think we were talking about A series here. The standard primary length of 375mm or 15" seems to work well.
.


Thanks Paul
I Am also talking Turbo 'A' Series - I am hopeful that my proposal to the MSA Hillclimb committee in March , might enable me to find the necessary enthusiasm to finally start the engine build on my Moggy


stevieturbo

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On 27th Feb, 2012 evolotion said:



On 27th Feb, 2012 stevieturbo said:


Either the compressor is too small to supply enough air.

Or your turbine is so large there simply isnt enough energy to spin it fast enough to make boost.

So what size is the compressor ? engine ? Power ?

it certainly wont be because the compressor is too hard to drive. That's the easy bit.


I know you know your onions buddy, and i appreciate what your saying but i really want to build this engine to see what it does, i dont want to debate/discuss it :) you can be the first to say i told you so when i run a 15dead. only posted in here as i disagree with the generic "tuned lengths don't work on a turbo" philosophy but at the same time i can completely appreciate why a shorter, good flowing more direct manifold would be of more benefit in certain applications. i.e. a modest equal legnth manifold.

i just feel a larger turbine would allow you to exploit a properly tuned manifold rather than just making it equal length and nice flowing. but obviously this is not for everyone as it will be very very laggy.


My point is though. Building an engine with a very narrow power band trying to seek an efficiency somewhere will likely be much slower because of that narrow power band than a car with more back pressure but a much wider operating range.

The long/short manifold could be almost impossible to answer. From the LS/V8 world, there are people making 2000bhp using fancy tubular stainless manifolds with equal lengths.
But there are also people making 2000bhp using factory cast iron log style truck manifolds.

With the flexibility a turbo systems offers to make power, almost anything can be made to work even when it can appear terrible in theory.

There are far more power gains to be had with boost than trying to match tuned lengths or any other n/a style of tuning.
Even tuned lengths on a n/a build are only worth very small increases, and will be very dependant on head design, camshaft, cam timing etc.

Boils down to time, value for money etc etc.

But you're also intelligent enough to know that swapping components without actually testing how they are performing in the first place is a bit crazy.
The first thing you need to do is find out what the ex manifold pressure is throughout the rpm range. Only that info will tell you which direction you need to go in terms of turbine selection.

or you could maybe seek out a more efficient turbocharger/turbine combo. As these are also appearing from various makers with lighter and better flowing wheels which allow more flow, but with virtually no negative in terms of spool.

Edited by stevieturbo on 28th Feb, 2012.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Paul S

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Formerly Axel

Podland

The thing is with a turbo-charged engine is that you can always turn up the boost a bit more to cover deficiencies elsewhere.

The potential improvement in mid-range torque using a tuned length turbo manifold is in the region of 5-10% according to my estimates. To me that makes it worthwhile.

The thing to remember is that pressure sensors/gauges only really indicate cycle average pressures. The actual variation in pressure in the port over a 720 degree cycle can be as much as 1bar on the inlet and 2-4 bar on the exhaust.

So, if you are running 1 bar boost, the variation in boost across the cycle will be around 0.5-1.5bar. On the exhaust side you may have a cycle average back pressure in the port of around 2bar, but that varies from at least 1 to 3 bar over the cycle. Using tuned lengths to ensure that the peak inlet presure coincides with the trough of the exhaust pressure at valve overlap and you have positive scavenging, as good or even better than an NA setup. Kerching :)

OK, so it will only be optimum for a narrow rpm band, but then with a big turbo you don't have a wide power band anyway.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


evolotion

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Stevie Thats why I don't want to discuss it,I know I'm not going about this in a logical manner but I really want to try it and that's that :)

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


carl talbot

326 Posts
Member #: 1323
Senior Member

Having just been playing around with an Excel thingy for tuned length 4-1 exhaust systems , on small capacity engines the suggested optimum primary lengths are ridiculously long[45plus"] when the optimum rpm/ power get down below 6000 rpm .
I assume this is why 4-2-1 manifolds are preferred/better for a broader/lower rpm power band ?[using alterate cylinder pulses rather than timing all 4 to harmonize ?]
Applying this to exhaust pulse tuning on a Turbo manifold , with its inherent turbine restriction , would there be any benefit in using a 4-2-1 [the 2-1 collector being a divided collector at the turbine] over a 4-1turbine collector ?

Just to clarify - my application would be KAD head [ie 4port] - Hillclimb/Rally type application , ie max torque- quick response/spooling

Edited by carl talbot on 3rd Mar, 2012.


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

on the mini I'd go LCB style as the middle 2 are siamesed, so your esentially replicating that on the outers (or trying to)

on a 4 ex port head it would depend on the pipe diameter and usage for me... it it was a small rever then I'd go 4:1 if it was more torquey I'd go 4:2:1 unless ti made the packaging difficult.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



carl talbot

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Senior Member

http://www.epi-eng.com/piston_engine_techn..._technology.htm

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