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Home > Help Needed / General Tech Chat > Electronic distance measurement - how ?

PhilR

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I meant drill a hole in the top of the dashpot and leave the damper in place. Does that change things? With the piston in a stable position, surely there's no flow in or out of the chamber, so the piston height must be down to spring, weight, and pressure?

I can see the damper would skew the result on transitions, but you wouldn't want tune under load changes so would discard those results anyway.

Regarding the IR sensor, although it's designed to measure above 10 cm, the spec has a graph that show a region from 0 to 5cm that has a known output. Piston travel is about 3cm. You could put the sensor close so that it doesn't cross the hump in the graph and do away with the plastic tubes. What do you think?


Rod S

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The dashpot itself has a hole in the cap so there is no pressure generated - apart maybe from under acceleration when the piston rises fast and the air can't get out quick enough.
It only exists to slow the rate of rise of the piston and that is done by the oil and the one way valve on the rod.
So the piston height is down to spring/weight/pressure as you say but the basic principle is to have the pressure above the piston the same as across the bridge/venturi to control the fuel rate to match the size of the open area above the bridge.
SU's are crude but I don't see any relationship between pressure and piston height as the piston rises to try and keep the venturi pressure constant.

The IR sensor I linked - I'm sure there are better - does read below 100mm (10cm) according to the datasheet but its basic specification is 10-80cm and the graph is really linear beyond 10 which would make calibration easier but I'm sure it could be made to work without the extension tubes as the piston is recessed downwards - IIRC, I haven't taken one of these apart for ages - but even very short tubes (plus glue) would be the easiest way to mount it IMO.

Who wants to give it a go ???

I won't be placing another order with iTead for a while (just ordered a load of PCBs a week ago) but I'm sure that sensor could be found on UK arduinos sites albeit at a lot higher price.

Schrödinger's cat - so which one am I ???


PhilR

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On 9th Dec, 2014 Rod S said:

Who wants to give it a go ???

I've just bought the Sharp sensor you linked to. It's a cheap ebay one from China, so most likely a copy, but I expect it will work all the same. Another project the new year.

http://www.ebay.co.uk/itm/131317819987


stevieturbo

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On 9th Dec, 2014 Rod S said:
The dashpot itself has a hole in the cap so there is no pressure generated - apart maybe from under acceleration when the piston rises fast and the air can't get out quick enough.
It only exists to slow the rate of rise of the piston and that is done by the oil and the one way valve on the rod.
So the piston height is down to spring/weight/pressure as you say but the basic principle is to have the pressure above the piston the same as across the bridge/venturi to control the fuel rate to match the size of the open area above the bridge.
SU's are crude but I don't see any relationship between pressure and piston height as the piston rises to try and keep the venturi pressure constant.

The IR sensor I linked - I'm sure there are better - does read below 100mm (10cm) according to the datasheet but its basic specification is 10-80cm and the graph is really linear beyond 10 which would make calibration easier but I'm sure it could be made to work without the extension tubes as the piston is recessed downwards - IIRC, I haven't taken one of these apart for ages - but even very short tubes (plus glue) would be the easiest way to mount it IMO.

Who wants to give it a go ???

I won't be placing another order with iTead for a while (just ordered a load of PCBs a week ago) but I'm sure that sensor could be found on UK arduinos sites albeit at a lot higher price.


A turbo SU has no holes in the dashpot, and is sealed.

Under boost, if there are any holes, there will be leaks.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Rod S

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On 10th Dec, 2014 stevieturbo said:


A turbo SU has no holes in the dashpot, and is sealed.

Under boost, if there are any holes, there will be leaks.



Good point Stevie, just shows how long it was since I worked on any carb, let alone a carb modified for boost.
I can't even remember if it's the sleeve attached to the piston or the sleeve attached to the main chamber, which one is inside or outside the other....

But I still don't think trying to measure pressure in that small chamber is going to give any accurate indication of height.

In fact, because the whole carb is sealed, whether the pressure was read at the top of the damper or the suction chamber itself, it would just be a measurement of boost, not piston lift (assuming there is leakage of air between the two sleeves).

Optical (IR) or ultrasonics are the only non-contact thing I can think of that would give accurate resolution - as I said, the cheap IR solution should be good for 0.295mm

I would prefer ultrasonics but the sensors for use in air are too big, the ones we use for time of flight in metals (weld examinations etc) can be a lot smaller.

EDIT - extra sentence added.

Edited by Rod S on 10th Dec, 2014.

Schrödinger's cat - so which one am I ???


evolotion

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could you not mount the distance sensor suggested through a hole cut in the top of the dashpot (to the side of where the screwy bit is) so it directly measures the height of the piston. and seal it in with epoxy or similar? there may even be room inside the dashpot so just the wires come out? so long as it doesnt interfere with the spring.

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Denis O'Brien.

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