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Home > Help Needed / General Tech Chat > Wiped center main bearing

PaulH

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Colin IMHO this looks like classic Oil starvation. I'm not 100% but looking at the pic again are they small scores i see in big end 2 and 3 ?

another thing I would like to note is in that Video is that circa 8000rpm near the end. IMO these cranks are not up to 8000rpm for this kind of time they will last a short blast to 8K but crank flex at these speeds is immense and he seemed to hold it a very high rpm for much longer than I would like !

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

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robert

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uranus



On 28th May, 2009 evolotion said:
the centre main feeds 2 big ends on the A where as the other mains only feed one?(hope im right, been a while) so if the crank rotating is pumping oil put to the big ends by centrefugal force, the centre main has twice the flow leaving it than the outer mains do. so if there is interuptions in the flow itll suffer first. just a thought!


thats what i was getting at denis , just to support it a bit , here are the bearings i was talking about earlier ..big ends ok ,mains pooped ... notice the different degree of wear across the mains ..middle is definately the worst.




Edited by robert on 28th May, 2009.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Vegard

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On 28th May, 2009 carl talbot said:
did the brgs turn
is the crank cross drilled



Or more importantly, WHERE is the crank crossdrilled. The A+ mains with the plain lower bearing, NON cross-drilled mains and 8000rpm will always be roulette.

On 13th Jul, 2012 Ben H said:
Mine gets in the way a bit, but only when it is up. If it is down it does not cause a problem.



TurboDave16V
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So, before you have anythign else done to that crank, i hope you're going to get it checked for straightness and crack-detected. No point throwing good money down the drain.


On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



fab

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Dave's right.


Turbo Shed

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i'm really not knowledgable on cranks but i rev mine to 7000 quite regularly, not been cross drilled and not been rebuilt in about 5 years or more.

also dont miglias rev to about 8000? and is the 998 crank that much different since the sevens i know rev to 10,000


Sprocket

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On 28th May, 2009 MONSTER HEDGEHOG said:
this makes an interesting read, however no one seems to have mentioned the gearbox O ring as a cause.

if ive read this correctly your saying that you spoted one on the floor after the engine was fitted back in the car ? was this a used one or a new one that was going to be used?
ive had a few leaky engines and the sure sign that its low on oil is when the gauge pressure starts pulsing.. i belive this is due to the pickup pipe sucking in air as well as oil as its not fully submearged.
if you didnt have the O ring fitted then my guess is that it may well have been pulling air past the block to box gasket (if you ran one) and starved the engine of oil to a degree.

from my experiance the centre main is a weak spot on the A, ive killed two 998s on this from sustained high revs on cheap oil (motorways and 3.7 FDs dont mix), in both cases the bigend bearings on 2 and 3 were fine.

i may have just made a tit of myself , if so il quietly go and sit in the corner *blush*


Well *oh well* the O ring was not in the engine when I pulled it apart, so it is certainly a suspect. So you may well be right, and i'm interested to hear that fluctuating oil pressure could be as a result of air in along with the oil. I always use a thin smear of Loctite RTV on both sides of the gaskets, just enough to show a slight bead of RTV when bolted up. It was A gamble I took leaving it, and, it may have cost me the crank. Still think that it would have survived, and it was the dyno that killed it, and as Carl said, the drive home finished it off.

Crank is being checked all round, but im tempted to put it on the shelf and use another. I can see what is being pointed at, a crank that has done 8k rpm with a failed main bearing will cause excessive flex and fatigue.

I dont think its anything to do with imbalance, as nothing has changed where that is concerend, the bearings survived 1200+ miles and were servicable at the strip down. I dont think its anything to do with alignment of bearings or caps, as everything was checked on both builds without rings.

The crank is cross drilled on the big ends and the mains, aparently to Leyland ST specification.

Miglia engines still use a factory crank, all be it heavily modified. This crank is perfectly satisfactory in the aplication it is being used for, and I would not consider the time it was at sustained high RPM, a problem.

I fitted the four bolt center main for two reasons, first to give extra suport to this highly stressed bearing, and second to stiffen up the block. Im not convinced that a seperate chunk of metal sitting on top of another could give all the suport that a four bolt cap does, and the bolts worried me lol, another topic in its own right *wink* Agian, the strap has been proven to work, but the four bolt cap, I think has other benefits.

Thrust bearings are nearly like new, only the normal scuff you get in any engine.

Roberts picture of the 998 main bearings is not representative of the bearings in this engine, you can clearly see that there has been overheating of all of the mains, but on my engine, the only 'failure' is the center main, all other bearings are good enough to go back in. I am niether convinced that re using perfectly servicable previously used bearings is a problem.

I had a suspicion about the centrafuging of oil from the center main to 2 and 3 big ends, but I am using the Turbo high capacity pump with the 80 psi spring and ball. the oil jets dont open untill about 40 psi so the capacity of the pump is still high. With the MPi block, ALL the oil flows through the filter and is then returned to the sump from the end of the main gallery by number 3 main bearing

It all keeps pointing at the pulsing oil pressure and the missing O ring, as there is nothing else different. I cannot see that fitting the BMW oil jets causing any problem, considering pretty much all the pump capacity originaly went through the zetec jets *laughing* The oil temps were always higher than I liked in that situation, and asI said before, If it was going to fail, it should have failed then, and not after a fixed the oil pressure/ flow problem.

I appreciate all the suggestions.

New crank it is. Put it this way, once I get the crank in and assemble the engine WITH the oil pick up O ring, and the pressure remains consistent, We will know what the prime mover was.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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On 28th May, 2009 Nic said:


(in a Gail Platt stylee)


Thanks mate.

Is that a bird or a bloke *oh well*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


richminiturbo.

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Oh come on Sprocket, even I remembered to put my o-ring in *tongue*


Sprocket

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On 29th May, 2009 richminiturbo. said:
Oh come on Sprocket, even I remembered to put my o-ring in *tongue*


Did you not read the episode I had with the baffle plate, which is one reason the oring was probably on the floor. Yes i should have taken more care, as I normaly do, but I went through a period of not being able to get anything right. I'm sure you have experienced that at some point, and if you havent, you will*happy*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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New crank, new bearings, new oil pump, Block off to the machine shop tomorrow to get the center main honed.

Pistons 2 and 3 have kissed the head. no damage to either, just no carbon where they touched. That goes to show how much wear was in the center bearing and how much the crank flexed, its a whole BK450 gaskets worth !!!

This is my first major failure, and while its a bummer, its also quite pleasing fixing it, though I dont want to have to do it again! *oh well*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


fastcarl

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On 31st May, 2009 Sprocket said:
New crank, new bearings, new oil pump, Block off to the machine shop tomorrow to get the center main honed.

Pistons 2 and 3 have kissed the head. no damage to either, just no carbon where they touched. That goes to show how much wear was in the center bearing and how much the crank flexed, its a whole BK450 gaskets worth !!!

This is my first major failure, and while its a bummer, its also quite pleasing fixing it, though I dont want to have to do it again! *oh well*


colin you say the centre main housing is being honed,

i don't know how they can do this properly, unless they have the worlds most accurate machine who's to say although its honed to size that it ends up still in perfect alignment with the other two housings , surely the three housing have to be honed/ bored to size in one pass of the cutting tool,

i have just had the block from Don, line bored and its a cutting operation , and i'm very pleased with the outcome,i can't remember the last time i have a bottom end that spun so freely,

just my thoughts ,

carl

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fab

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*happy*


On 31st May, 2009 Sprocket said:
and how much the crank flexed, its a whole BK450 gaskets worth !!!
*oh well*


gr4h4m

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as a beginner / not have much knowledge on engine building and reading lots of comments on here is shocks me how much money is takes to build a good A series and the amount that go wrong. I know most of you guys are taking them to very high spec but it seems a load of cash for the return.

I hope you get it sorted.

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


Sprocket

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On 31st May, 2009 fastcarl said:



On 31st May, 2009 Sprocket said:
New crank, new bearings, new oil pump, Block off to the machine shop tomorrow to get the center main honed.

Pistons 2 and 3 have kissed the head. no damage to either, just no carbon where they touched. That goes to show how much wear was in the center bearing and how much the crank flexed, its a whole BK450 gaskets worth !!!

This is my first major failure, and while its a bummer, its also quite pleasing fixing it, though I dont want to have to do it again! *oh well*


colin you say the centre main housing is being honed,

i don't know how they can do this properly, unless they have the worlds most accurate machine who's to say although its honed to size that it ends up still in perfect alignment with the other two housings , surely the three housing have to be honed/ bored to size in one pass of the cutting tool,

i have just had the block from Don, line bored and its a cutting operation , and i'm very pleased with the outcome,i can't remember the last time i have a bottom end that spun so freely,

just my thoughts ,

carl


I know what you are saying Carl. They were all line bored and then line honed when the four bolt cap was fitted. Everything spun nice and free.

This time when I assembled the crank into the block, everything spun nice and free without the center cap. When the center cap was nipped down the crank still tunrned but took a little more than a finger and thumb to get it going, ones it was going it spun free. Once it stopped it again took a bit to get it going. Sounds similar to the problem you had, but not as bad. Prior to this, I fitted a bearing into the center cap and placed it on number one journal on the crank, and its tight at the edges, it never was before. The bearing housing in the block is not niping the crank, its just the cap. if you sit the cap on the crank without any bolts, it sits proud, if you turn the crank, force of a finger and thumb, the cap moves with it.

You can see some blue'ing of the steel cap at the bearing tang grooves.

Im am very sure the guys I use know how to fix it Carl, and like you said, the DON had a stiff bearing, but that is all it was, it never failed *wink*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


PaulH

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Colin this is very intresting, I was talking with a very well respected A series engine builder he is also a well renowned producer of steel cranks. He was of the opinion that t
hese 4 bolt main caps are not the be all and end all. He mententioned That the only Two Major crank failures where under these main caps!!

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

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Mr Joshua

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Was slowly losing oil pressure so took the car round to a mates for a second opinion after taking it for a drive he said there was a ver slight bottom end rumble. Turned out all the mains were on the verge of total failure. On removing the caps and extracting the bearings you could see where large sections of bearing material had just come away.

On showing thes to two diferent engine builders they both said the same thing Fuel contamination of the oil and or moisture in the sump.

Hope this info is of use.

Own the day


PaulH

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That's also intresting didn't you have an injector problam with this one colin ?

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

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PaulH

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That's also intresting didn't you have an injector problam with this one colin ?

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

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Sprocket

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Ive done 1500 miles since the initia fuel problem, and its been stripped down completely since then and it was fine.

For the last time, this has only happened in the past 300 miles AFTER the rebuild to fix the oil jets *wink*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


PaulH

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Colin its all well an good saying you striped this down 300 miles ago but you did not change the bearing shells so from a contamination point of view you efectivly done an oil change .

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


Sprocket

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Preston On The Brook

not sure wherew you are coming from *oh well*

I built the engine up in october, had fueling problems in novemeber getting it running, using cheap shitty oil, replaced the oil with running in oil, replaced the oil with Millers CTV, all before the dyno shoot out at the begining of feb. engine stripped and rebuilt with cheap shitty oil run up to temp and then again the oil was changed to Millers CTV.

Im not sure how re using perfectly servicable bearings will cause oil starvation after only 300 miles when the exact same bearings were in use for 1200 miles without issue



Center main bearing housing out of round by -2 thou and number 3 bearing out of round by +1 thou at the mating faces. Block is now waiting to be line bored, and honed, Again,

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


tadge44

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I agree, fuel contamination can be a problem,but not in this case, given the number of oil changes.BTW I dont agree with using "cheap shitty oil" on a new engine. I understand the theory that it helps everything run in,(ruin in ?) but by the same token the first few hours running are probably as critical as any,so deserve decent oil, at least API SF grade.

Sprocket seems to have identified the problem as being main bearings out of line and it makes me wonder how many other centre mains could be, either from inaccurate machining or distortion from high revs,overheating oil etc etc etc


Sprocket

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The cheap oil was only used as an initial flush in both instances. Once the engine was running the oil and was changed for the running in oil The engine saw no load with the cheap oil *wink*

Im not convinced the problem was the alignment of the bearings, as Carl suggests. Its probable that the lack of block to box O ring.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Joe C

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Carlos Fandango

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I asume the block was honed with the mains torqued up?

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/


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