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ministef1

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Becasue i have a GT17, i decided to take advantage of the water cooling. Now on my car i have plumber a hose joiner into the bypass hose outlet on the bottom hose and gone in a loop into the GT17. This is probably slightly higher than the rad, the problem is i seem to have a lot of pressure and the cap is leaking a bit. Do you think if i brought the hose down below the rad the problem would be solved? and i would obviously get rid of the air lock?

stef

"Cars are a lifetime of pain"


Turbo Shed

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On 13th Oct, 2008 ministef1 said:
Becasue i have a GT17, i decided to take advantage of the water cooling. Now on my car i have plumber a hose joiner into the bypass hose outlet on the bottom hose and gone in a loop into the GT17. This is probably slightly higher than the rad, the problem is i seem to have a lot of pressure and the cap is leaking a bit. Do you think if i brought the hose down below the rad the problem would be solved? and i would obviously get rid of the air lock?

stef


are you sure? the bypass hose goes from the pump to the head and does not go into the bottom hose. do you still have the heater?


matty

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When you say you've "gone in a loop" are you saying you're returning to the water back into the same hose? This could be the problem if so.

The additional heat put into the cooling system by cooling the turbo, could also be just be tipping the cooling system over its cooling capacity aswell? *oh well*

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Turbo Shed

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as your only round the corner to me, i could always pop round and have a look. i also use a water cooled turbo with out problem.


matty

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Ive plumbed mine so it comes out of the pressure side of the pump and returning directly into the the top of the rad. Breather hose is fitted to basically where the thermostat housing is. Are you running a front or side rad?

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ministef1

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When i mean in a loop i mean the phsical hose, so the flow is like this ......
but the actual hose that goes from the turbo comes up above the rad cap then into the old heater take off, not the bypase hose (sorry oversight on my behalf)

I'm just worried cause there was a lot of bubberling in the turbo water lines and obviously a weaping from the rad cap?

stef


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matty

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I got an airlock when my hose to the heater matrix moved and went above the rad. The heater all of a sudden went cold. I would move the hose to a lower level!

Not sure if this is the cause of the weaping rad cap though? Because the water wouldn't be circulating through the turbo with an air lock, would it? Try moving the hose down below the rad level and see if it cures it?

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Paul S

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You could be seeing an increase in temperature because a lot of the water may be going through the turbo and not the radiator.

I'm planning on connecting the outlet from the turbo into the top hose. That way everything gets cooled.

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Turbo Tel

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On 15th Oct, 2008 Paul S said:
You could be seeing an increase in temperature because a lot of the water may be going through the turbo and not the radiator.

I'm planning on connecting the outlet from the turbo into the top hose. That way everything gets cooled.


I have the outlet from the rear of the head going into an aux rad then to the turbo and it then returns to the top hose. Seems fine and I feel a little happier with some cooling of the water before it goes to the turbo.

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Turbo Shed

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ministef1 your drawing is correct and to improve things you can go from the head, to the turbo, then the heater, then back to the bottom hose. this cools the water from the turbo before it goes into the main cooling system and helps the heater work better.

Paul S, as you may know i'm not a fan of the system you have sugested. by returning to the top hose you create a couple of problems.
1. your bypassing the thermostat when worming up, thus in winter it may never worm up properly leading to engine wear
2. when it does eventually worm up, and the stat open, your getting a reduced flow rate through your turbo as your returning the water back to the head/high pressure side of the rad. so when its hot and you need the cooling, you dont have normal flow rate.


ministef1

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I don't run a heater at all, so i'm just going to bend the hose joiner through 90 degrees so i can get the hose to a more sutible level, it was more to get the car going with the turbo rather than a long term fix. i don't run a stat either, just a blanking sleeve. The cap maybe due to the ally rad being slightly thin around the cap connection, i will bend the cap in slightly to increase the tightness of the cap to the rad, if that makes sense.

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ministef1

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p.s. mine is a fairweather mini, must put some anti-freeze in before winter......or drain the whole thing.......

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theoneeyedlizard

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Do you just have water in yours??

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Paul S

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On 15th Oct, 2008 Turbo Shed said:

Paul S, as you may know i'm not a fan of the system you have sugested. by returning to the top hose you create a couple of problems.
1. your bypassing the thermostat when worming up, thus in winter it may never worm up properly leading to engine wear
2. when it does eventually worm up, and the stat open, your getting a reduced flow rate through your turbo as your returning the water back to the head/high pressure side of the rad. so when its hot and you need the cooling, you dont have normal flow rate.


Good point with Item 1.

Item 2. The highest pressure is before the thermostat. Even when the engine is warm, the thermostat is a major restriction to flow and holds up the pressure in the block and head. If you return into the top hose, then it's going into the lower pressure part of the system.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Turbo Shed

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On 15th Oct, 2008 Paul S said:



Good point with Item 1.

Item 2. The highest pressure is before the thermostat. Even when the engine is warm, the thermostat is a major restriction to flow and holds up the pressure in the block and head. If you return into the top hose, then it's going into the lower pressure part of the system.


i agree with you that the highest pressure is in the head, before the stat and that the stat is a major restriction, but the radiator is also a restriction so a greater pressure drop would be from heater tap to bottom hose (as standard) thus giving better flow.

i understand you would do this to cool the water from after the turbo before it enters the engine again but an aux radiator or heater could do this. i use the heater option as it helps demist the front screen and raises the cabin temp slightly in winter.

another point mentioned above is cooling the water before the turbo and not after like i have done. does anyone know how the water cooled turbo's are plumbed on factory cars?


Turbo Tel

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I'm with Paul on that one..

The top is the high pressure? dont agree.. dont confuse flow and pressure. The whole radiator is at just about the same pressure, and weather you tap into it at the top or bottom doesnt make much difference. Most people only think of a pump pumping but it sucks as well!!

My return is to the top of the radiator and I can see the flow from the turbo through the rad cap when its off, believe me, its fine.


Terry

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Turbo Tel

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I guess it depends where you live and how you use it..

I am in a bloody hot country and dont use it much in the winter therefore top hose return, If I was in the UK and I want to drive it to work on Winters days then bottom hose...

Terry

Edited by Turbo Tel on 15th Oct, 2008.

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matty

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Ive got mine returning into the top of the rad too. Completely different setup but works fine for me too.

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Turbo Shed

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On 15th Oct, 2008 Turbo Tel said:
I'm with Paul on that one..

The top is the high pressure? dont agree.. dont confuse flow and pressure. The whole radiator is at just about the same pressure, and weather you tap into it at the top or bottom doesnt make much difference. Most people only think of a pump pumping but it sucks as well!!

My return is to the top of the radiator and I can see the flow from the turbo through the rad cap when its off, believe me, its fine.


Terry


what dont you agree with? were the highest pressure is? highest pressure is at the outlet of the pump (nearest point is the heater take off) and the lowest is the inlet side of the pump (bottom hose)


matty

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You're best to return the water to the rad, so it gets cooled before it gets pumped back round the engine. Otherwise your continuously pumping the same (partly) uncooled water back through the system. *oh well*

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ministef1

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Cranleigh, surrey

water and summer coolant, think it only goes to -5 or something.......gets cold in my garage though!!!


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Turbo Tel

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On 16th Oct, 2008 Turbo Shed said:





what dont you agree with? were the highest pressure is? highest pressure is at the outlet of the pump (nearest point is the heater take off) and the lowest is the inlet side of the pump (bottom hose)



What I am saying is that the pressure in the radiator is just about the the same top to bottom, OK there is a little restriction but compared to the restrictions of the rest of the system (e.g the thermostat, the head the turbo and the heater core) its minimal. The biggest factor in the amount of flow through the heater/turbo is not where you return the water in the rad but how restrictive the path is , and its pretty restrictive when compared to the radiator.

Think flow, not pressure?? ....



Terry

Edited by Turbo Tel on 16th Oct, 2008.

website:- http://www.terryhunt.co.uk

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