Page:
Home > General Chat > CNC Machining Cylinder Head

jonb_5

329 Posts
Member #: 3193
Senior Member

Torbay, Devon

Hi,

Im completely some training at work and as a side project I am going to be machining a cylinder head for my mini, with ported and polished head etc.

Its is going to be done on a CNC machine so i need to model the head and write the program.

I was wondering if anyone has any experience of this, I am starting to model the head in Mastercam X, but as i dont have a head i was wondering if anyone might have any component drawings etc to give me a start.

Cheers

Jon


PaulH

User Avatar

1346 Posts
Member #: 2340
Post Whore

Dublin Ireland

I dont follow what you are up to, do you mean you are going to cnc machine,

A new cylinder head,?
combustion Chambers?
Ports?

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


GaryOS

User Avatar

1424 Posts
Member #: 2810
Formally spanner181187

Dublin, Ireland

Fair balls to you for modelling a cyclinder head! Sounds like alot of work but it will be amazing when done

On 12th Nov, 2009 Paul S said:

I think Gary OS has taken over my role as the forum smart arse *happy*


On 30th Apr, 2010 Rod S said:
Gary's description is best


jonb_5

329 Posts
Member #: 3193
Senior Member

Torbay, Devon

The aim is to machine out the ports, and possibly the chambers and fit larger valves.


Mr Joshua

2496 Posts
Member #: 1954
Post Whore

Luton Bedfordshire




On 29th Oct, 2008 jonb_5 said:
The aim is to machine out the ports, and possibly the chambers and fit larger valves.

How the hell are you going to accuretly machine the chambers on a CNC machine! I imagine a little can be done coming back past the valve seats but how do you intend on shaping the rest?

What shapes do you have in mind and are you going to flow check it before and after?

Own the day


Vegard

User Avatar

7765 Posts
Member #: 74
I pick holes in everything..

Chief ancient post excavator

Norway

I've been contemplating this myself. CNC machining chambers would be fantastic. Accurate and fast.

On 13th Jul, 2012 Ben H said:
Mine gets in the way a bit, but only when it is up. If it is down it does not cause a problem.



jonb_5

329 Posts
Member #: 3193
Senior Member

Torbay, Devon

Im not 100% sure about all of the machining yet, what i want to do is model the head first as standard.

I can then change this to include opening up the valves/ports etc as you see on common race heads.

What do you think?


Mr Joshua

2496 Posts
Member #: 1954
Post Whore

Luton Bedfordshire




On 29th Oct, 2008 Vegard said:
I've been contemplating this myself. CNC machining chambers would be fantastic. Accurate and fast.
I am with you on that, but how do you control the shape past the ports and what you can get at back past the valve seats. The rest of the chamber would be guess work. I cant imagine the comlexity of a machine that could get in an accuretly reshape chambers over and over.

Own the day


PaulH

User Avatar

1346 Posts
Member #: 2340
Post Whore

Dublin Ireland

the only part of the port on an A series 5 port head you can CNC machine is the part just below the valve seat unless you have access to a new form of CNC milling machine that can bend around corners !

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

The americans have been porting with CNC for some years now:

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

There are loads of videos on YouTube of this - I'm sure someone posted a load a few months ago ut I can't remember who....

Just search "CNC head porting" on YouTube, ie,

http://uk.youtube.com/watch?v=mSuzGXAf1NM

Schrödinger's cat - so which one am I ???


Mr Joshua

2496 Posts
Member #: 1954
Post Whore

Luton Bedfordshire




On 29th Oct, 2008 Paul S said:
The americans have been porting with CNC for some years now:

You know that your talking about the country that still fits its flag ship road cars with leaf springs and live rear axles.

Own the day


Vegard

User Avatar

7765 Posts
Member #: 74
I pick holes in everything..

Chief ancient post excavator

Norway

My machinist has got several AFR-heads for sale. They are VERY good. Obviously som ehand porting would improve matters, but it goes to show that CNCing is more than half the way forward. Just to achieve removing the valve bosses would be a huge improvement. That's time consuming and boring work.

On 13th Jul, 2012 Ben H said:
Mine gets in the way a bit, but only when it is up. If it is down it does not cause a problem.



Mr Joshua

2496 Posts
Member #: 1954
Post Whore

Luton Bedfordshire




On 29th Oct, 2008 Vegard said:
My machinist has got several AFR-heads for sale. They are VERY good. Obviously som ehand porting would improve matters, but it goes to show that CNCing is more than half the way forward. Just to achieve removing the valve bosses would be a huge improvement. That's time consuming and boring work.
The problem I find is knowing your castings as I have found there is a great deal of variety in wall thickness. On the other hand I did read an article in one of the magazines about flow tests on heads with different stages of modification. The conclusion I drew from this and was said in the article was that the MG casting was almost the best head tested, the figures showed that only the fully modified head which included wasted vavle stems and three angle seats out flowed it.

So if your after a bench mark to work from try getting hold of one of these heads

Own the day


Jay#2

User Avatar

2500 Posts
Member #: 648
Post Whore

Northern Ireland (ex AUS)


On 29th Oct, 2008 Mr Joshua said:

You know that your talking about the country that still fits its flag ship road cars with leaf springs and live rear axles.


Perhapse, but with a rear this nice you could live with the leafs:

On 7th Nov, 2008 Nic said:
naeJ
m
!!!!!!sdrawkcab si gnihtyreve ?droabyekym ot deneppah sah tahw ayhwdd


Vegard

User Avatar

7765 Posts
Member #: 74
I pick holes in everything..

Chief ancient post excavator

Norway




On 29th Oct, 2008 Mr Joshua said:



On 29th Oct, 2008 Vegard said:
My machinist has got several AFR-heads for sale. They are VERY good. Obviously som ehand porting would improve matters, but it goes to show that CNCing is more than half the way forward. Just to achieve removing the valve bosses would be a huge improvement. That's time consuming and boring work.
The problem I find is knowing your castings as I have found there is a great deal of variety in wall thickness. On the other hand I did read an article in one of the magazines about flow tests on heads with different stages of modification. The conclusion I drew from this and was said in the article was that the MG casting was almost the best head tested, the figures showed that only the fully modified head which included wasted vavle stems and three angle seats out flowed it.

So if your after a bench mark to work from try getting hold of one of these heads


This is quite frankly not true. The heads are all the same really apart form the valve throat on the MG Metro heads. They are far superior. However if you took a standard Metro head you'd EASILY make this head outperform the MG Metro even with the 33,3inlet valve. Easy. The heads are from the same foundry, just machined differently.

If you could program the CNC to finish off the chambers, remove the valve guide bosses, then several hours of porting would be done in minuts. Then it would just be a question of smoothing it all off, blending stuff and valve seats.

I'd prefer starting with NON MG Metro heads as you can make the valve seats nicer this way. Ie not worn out.

On 13th Jul, 2012 Ben H said:
Mine gets in the way a bit, but only when it is up. If it is down it does not cause a problem.



Mr Joshua

2496 Posts
Member #: 1954
Post Whore

Luton Bedfordshire

Only what I read.

Own the day

Home > General Chat > CNC Machining Cylinder Head
Users viewing this thread: none. (+ 1 Guests)  
To post messages you must be logged in!
Username: Password:
Page: