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bigmini998

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Costa del Northern Ireland :)

on stripping down my 998 turbo I found a crack in no3 bigend so im on the hunt for a good crank or engine.... one step forward two back*frown*

thing Is it possile to balance your own crankshafts at home? or is there any special machines needed to do the job?

is it a case of setting the whole rotating assembly on a spit with bearings at either end? like old fashioned wheel balancing? or am I being stupid*indifferent*

I just dont like forking out for someone else to do things for me when i can do it myself for free*happy*

cheers lads

That mini is determined to Kill me!!!!


Sprocket

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Eh, no!

Specialist machinery only!!

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


bigmini998

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Costa del Northern Ireland :)

cheers for the fast reply :)

That mini is determined to Kill me!!!!


ministef1

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i wouldn't say no straight away, dpends if you are a highly qualfied engineer and know what your doing. I know people who balance there own cranks.

"Cars are a lifetime of pain"


Brett

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i have watched a crank and flywheel being balanced at home, a jig was made to support the crank using skateboard bearings, holding up the crank/flywheel assembly around the main bearings so it can spin very freely, it was then spun, when it stopped a marker was used to mark the very bottom, spun again marked and again 3 or 4 times you should be marking the same spot every time if you are its heaviest at that spot and a small amount of metal removed

this is repeated untill it stops where it wants lol

disclaimer *happy* i would just get it done for me on a balancing machine but the guy i watched do it is very experienced has done it many times and claims he can get it better balanced for what he wants?? lol he currently has about 280hp at the flywheel and revs to 9k (its not a mini btw)
he tryed to balance a turbo once.. yeah that went very wrong :)

Yes i moved to the darkside *happy*

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Rod S

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The process described above is perfectly feasible, BUT, it is static balancing only.

A crank/flywheel/pulley assembly needs dynamic balancing to actually be properly balanced once it is rotating.

Just like the wheels on your car need a weight on the inner rim and the outer rim to be properly balanced, not just a single weight opposite the heaviest point.

Schrödinger's cat - so which one am I ???


Sprocket

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I knew, I just knew that there would be some one out there who thinks its perfectly satisfactory to have 'balanced' a crank/ flywheel at home, with a Black & Decker and a needle file *laughing*

Edited by Sprocket on 9th Jan, 2009.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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On 9th Jan, 2009 ministef1 said:
i wouldn't say no straight away, dpends if you are a highly qualfied engineer and know what your doing. I know people who balance there own cranks.


I balanced my own crank, but i borrowed time at my pet machine shop, on their machine *hehe!*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Tom Fenton
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Get it done properly (dynamic balance) or leave it alone.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


Brett

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On 9th Jan, 2009 Sprocket said:
I knew, I just knew that there would be some one out there who thinks its perfectly satisfactory to have 'balanced' a crank/ flywheel at home, with a Black & Decker and a needle file *laughing*


hey, i never said i would do it my self*happy* just that it can be done

although the penny has just dropped and i now know the difference between dynamic and static balancing, i though dynamic balancing was the (fly/crank/rods/pistons) being "staticaly balanced" *happy*

Yes i moved to the darkside *happy*

Instagram @jdm_brett


bigmini998

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Costa del Northern Ireland :)

sounds like some things should be left to the experts cheers fellas. now to find a crank..... they arnt that easy to find anymore :(

That mini is determined to Kill me!!!!


Brett

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tbh a 998 a+ block/rods/pistons might be the fastest and cheepest option, i have not seen a 998 crank on its own for a long time but you cant give the blocks away, well actually you can lol wil took care of mine :)
also a 1098 crank is a straight fit

Yes i moved to the darkside *happy*

Instagram @jdm_brett


Paul S

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Podland

I have a spare 998 A+ crank. It needs a regrind but otherwise OK.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


bigmini998

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Costa del Northern Ireland :)

Thanks for the offer my friend came up with the goods. a 998 city e automatic! :) that he had lying in a field.

the crank is perfect and just needs a polish and a balance. taking the lot to the machine shop tomorrow :) not long now until im on the road again.....

That mini is determined to Kill me!!!!


joeybaby83

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really? thought autos had dif cranks?

"Turbo's make torque, and torque makes fun"

"did you know you can toast potato waffles?"



Sprocket

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All A series transverse cranks are no different, auto or manual

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


bigmini998

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Costa del Northern Ireland :)

Autos are a good source for parts! they run huge big oil filters as standard the thrusts are usually perfect and autos arnt usually thrashed the same way as a manual with a 17 year old behind the wheel!

That mini is determined to Kill me!!!!


Hedgemonkey

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Interesting point. I've overheard conversations about "home machining" of cranks and rods. Like wedging your own crankshaft with an angle grinder. Obviously, it takes an immense amount of marking, measurement and balancing via many means.

I gather components can be quite out of whack for starters. I'm not sure to what degree. You should be able to get it pretty accurate though.

I wouldn't use a crank modded in this manner!

Bugger off, I'm getting there.


GaryOS

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On 20th Jan, 2009 Hedgemonkey said:
Interesting point. I've overheard conversations about "home machining" of cranks and rods. Like wedging your own crankshaft with an angle grinder. Obviously, it takes an immense amount of marking, measurement and balancing via many means.

I gather components can be quite out of whack for starters. I'm not sure to what degree. You should be able to get it pretty accurate though.

I wouldn't use a crank modded in this manner!


As Rod said though you can only achieve static balancing by these methods. Dynamic balancing is much more complex

On 12th Nov, 2009 Paul S said:

I think Gary OS has taken over my role as the forum smart arse *happy*


On 30th Apr, 2010 Rod S said:
Gary's description is best


Turbo Shed

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you can do anything on the cheap if you try but to what end? ballancing as above will work but to what accuracy.

a friend offered to try and ballance my turbo as long as he could get the ballancer to go that small, but then he asked what speed should it be run at, tollerance etc etc


GaryOS

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On 20th Jan, 2009 Turbo Shed said:
you can do anything on the cheap if you try but to what end? ballancing as above will work but to what accuracy.

a friend offered to try and ballance my turbo as long as he could get the ballancer to go that small, but then he asked what speed should it be run at, tollerance etc etc


Again, I find it hard to believe that anybody could accuarately dynamically balance something like a compressor, turbine and shaft assembly by manual means.

Even if a crank is statically balanced it will remove the surface hardening in the relieved areas. Therefore, it will require re-hardening afterwards by professionals and it still won't be balanced dynamically.

So anybody thinking of DIY balancing, stop being a miserly fuck and get it done professionally. DIY will always be a compromise

On 12th Nov, 2009 Paul S said:

I think Gary OS has taken over my role as the forum smart arse *happy*


On 30th Apr, 2010 Rod S said:
Gary's description is best


Turbo Shed

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On 20th Jan, 2009 spanner181187 said:
On 20th Jan, 2009 Turbo Shed said:
you can do anything on the cheap if you try but to what end? ballancing as above will work but to what accuracy.

a friend offered to try and ballance my turbo as long as he could get the ballancer to go that small, but then he asked what speed should it be run at, tollerance etc etc


Again, I find it hard to believe that anybody could accuarately dynamically balance something like a compressor, turbine and shaft assembly by manual means.

Even if a crank is statically balanced it will remove the surface hardening in the relieved areas. Therefore, it will require re-hardening afterwards by professionals and it still won't be balanced dynamically.

So anybody thinking of DIY balancing, stop being a miserly fuck and get it done professionally. DIY will always be a compromise



my friend works for an aircraft engine company and he was going to balance my turbo on the machine at work. what i was getting at is even with the right tools you still have to know what to work to otherwise your best of getting it done properly


GaryOS

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On 21st Jan, 2009 Turbo Shed said:



On 20th Jan, 2009 spanner181187 said:
On 20th Jan, 2009 Turbo Shed said:
you can do anything on the cheap if you try but to what end? ballancing as above will work but to what accuracy.

a friend offered to try and ballance my turbo as long as he could get the ballancer to go that small, but then he asked what speed should it be run at, tollerance etc etc


Again, I find it hard to believe that anybody could accuarately dynamically balance something like a compressor, turbine and shaft assembly by manual means.

Even if a crank is statically balanced it will remove the surface hardening in the relieved areas. Therefore, it will require re-hardening afterwards by professionals and it still won't be balanced dynamically.

So anybody thinking of DIY balancing, stop being a miserly fuck and get it done professionally. DIY will always be a compromise



my friend works for an aircraft engine company and he was going to balance my turbo on the machine at work. what i was getting at is even with the right tools you still have to know what to work to otherwise your best of getting it done properly


Ah, I just took that completely the wrong way. Oops :$ . In that case, it's a very good point

On 12th Nov, 2009 Paul S said:

I think Gary OS has taken over my role as the forum smart arse *happy*


On 30th Apr, 2010 Rod S said:
Gary's description is best

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