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Home > Help Needed / General Tech Chat > Metro Master Cylinder fitting size

apbellamy

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Rotherham, South Yorkshire

One of the last things stopping us getting the van driving again is the clutch.

Everything is in, but I'm struggling to connect the master and slave cylinders.

We have a mini slave cylinder with a 3/8 NPT thread in it.

The master cylinder thread is bigger, but I don't know what size. I tried an 11/16 NPT fitting, but it was slack. An m12 bolt will turn in a couple of turns, but binds so I'd thought 1/2" npt. So I bought a 1/2" npt fitting and it was huge.

Now I'm just confused. Does anybody know what size it is?

If it comes to it I will fit a mini master cylinder, but I'd rather use the 'orginal' metro style one and just but a fitting in to convert the thread down to 3/8 NPT and use the nice shiney braieded hose...

It's where the purple bung is in this pic:

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


gr4h4m

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is it not metric?

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


tadge44

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I,m confused (easily done !) you say a 1/2 inch NPTnpt is bigger than 11/16 NPT ?
Im agree with Graham, this must be metric.


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

I think its M12, but with a finer pitch than the M12 bolt you tried to screw in.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire


Make that 9/16. It was a bit early...

I've had a look at the orginal fitting. it looks to be slightly tapered...

On 19th Dec, 2009 tadge44 said:
I,m confused (easily done !) you say a 1/2 inch NPTnpt is bigger than 11/16 NPT ?
Im agree with Graham, this must be metric.

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Rod S

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On 19th Dec, 2009 mini13 said:
I think its M12, but with a finer pitch than the M12 bolt you tried to screw in.


As per Joe,

The yellow band master cylinder I'm installing on the Mini is metric on both threads (M10 and M12) but the M12 is X 1.00 pitch.

So metric fine but not even the usual metric fine...

For M12,
Standard ISO (coarse) is X 1.75
Usual fine is X 1.25 but ISO 724 allows for X 1.00 as well.

Schrödinger's cat - so which one am I ???


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

so it's either a custom braided hose or the mini master cylinder then. I'm not sure if the mini one will fit - I think it may hit the servo.

I guess I need to find a hose place near me and get one made up...

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

get a hose made with a banjo at each end, then you can just swap the bolt and washers?

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Or alternativly... If I got a correct M12 male break pipe fitting, put it on a short length of brake pipe with a 3/8 NPT fitting on the other end I could use the standard mini braided hose.

Would the flexibility of the copper pipe cause and problems with clutch operation??

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Rod S

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On 19th Dec, 2009 apbellamy said:
Or alternativly... If I got a correct M12 male break pipe fitting, put it on a short length of brake pipe with a 3/8 NPT fitting on the other end I could use the standard mini braided hose.


Yes, the conversion kit quoted in my master cylinder box was a genuine rover pair of pipes to convert the metric (yellow band) master cylinder to plumb into a UNF (black band) installation.

I just bought the new metric unions from DSN when I called in to buy the master cylinder.

(except it's 3/8 UNF, NOT NPT at the other end......)

Schrödinger's cat - so which one am I ???


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

I think I'll get a custom braided hose as Joe says. If I take the orginal fitting from the old master cylinder they should be able to match it up...

Thanks for the help.

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Rod S

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Just been filing away my invoices....

If you want to use a new union and it is the same as the Mini brake one (M12 X 1.0) which is 99% likely, the DSN part number is BRK3157.
60p + VAT when I bought it last month.

But any good auto factor or hose fabricator should have one.

Schrödinger's cat - so which one am I ???


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

probably a daft question, but would it be possible/advisable to drill and tap the old union to take the 3/8 fitting??

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Rod S

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On 20th Dec, 2009 apbellamy said:
probably a daft question, but would it be possible/advisable to drill and tap the old union to take the 3/8 fitting??


If you mean drill the centre out of the old M12 union and tap it 3/8, it is theoretically possible.
With the very fine X 1.0 thread, the thread root diameter of the fitting is ~10.8mm and a 3/8" UNF thread tooth diameter is ~9.6mm so you would have a 0.6mm thick sleeve carrying the load.
Take manufacturing tolerances of the M12 thread and the quality of a hand tapped 3/8 thread it could be as little as a 0.4mm thick sleeve.
Mathematically a 0.4mm sleeve would easily carry the load but in practice it would probably shear when you were tightening it.

I would NEVER consider such a practice for a brake fitting but as it's only the clutch......

Edited by Rod S on 20th Dec, 2009.

Schrödinger's cat - so which one am I ???


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

My fists are made of ham. I'll buy a hose...

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Well. I have a nice new shiney braided hose with a 3/8 UNF banjo fitting on one end and M12x1mm banjo fitting on the other end. It's all bolted in and looking lovely, but... the M12 banjo bolt is 6mm too long.... :$

Of I go in search of a space or a shorter bolt....

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

Hacksaw!

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



apbellamy

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Member #: 4241
King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

On 22nd Dec, 2009 mini13 said:
Hacksaw!

On 20th Dec, 2009 apbellamy said:
My fists are made of ham.

Dremel perhaps. I tend to destroy the thread when I use a hack saw to chop down bolts....

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


apbellamy

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Member #: 4241
King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

or maybe...

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?Vie...em=330388774096

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Rod S

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Or just 3 or 4 copper washers instead of one....

But surely if the hose supplier can do the M12 X 1.0 banjo bolt, they must have it in different lengths ???

Schrödinger's cat - so which one am I ???


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

I had thought about the washers, but wasn't sure if it would seal well enough - 6mm will be closer to 5 ot 6 washers.

I'll give them a call tomorrow, they did seem well stocked.

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


robert

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andy ,the washers would work .

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


metroturbo

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Stick a bolt on first, then chop it down. Remove the bolt, and it tidies the thread as it screws off.


On 22nd Dec, 2009 apbellamy said:
Dremel perhaps. I tend to destroy the thread when I use a hack saw to chop down bolts....


evolotion

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m12x1mm bolts arnt particulry common though, if it were for a customers car i'd cut the bolt down and use a 1.0mm pitch thread file. if it were my car id just throw in a few extra washers.

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


tadge44

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Cut it down, Andy, you know it will look better and always aggravate you if you stick a load of washers in there.

If you mess it up you can always get another, plus, if you never practice, how will you get better at it !!

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