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Home > Help Needed / General Tech Chat > Really need some help!!

MrOz

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Crazyhill, Livi

My original plan was to use the original MEMs ECM to run the Eaton M45 - but as was pointed out on this very site - it didn't happen.

So - I've raided the piggy-bank and bought a Vmax MPI 150 kit and fitted it myself (really couldn't make the journey to have Stuart do the fitting and I like to get my hands dirty).

Anyway, got everything fitted but I'm having real problems getting the Mini running.

Keep getting really, really bad misfire.

I've been scratching my head for a good few days - the Mrs is getting really pissed off with the Mini being grounded, but I'm still no further forward with getting on the road.

Anyone got any advice as to where I should be looking?

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Ignition timing??

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


gr4h4m

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Chester

when is it mis firing? could be fuel.

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


MONSTER HEDGEHOG

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sideways, Birmingham

ht leads on correctly?



On 15th Dec, 2009 fastcarl said:
sell the lot to me for £70 pounds and i'll let you stand on the outside edge and look on my inner circle of closest frinds, lol


carl




FOR EVERY WELL THOUGHT OUT AND WELL EXECUTED PRICISION JOB EVER CONCIEVED, YOU CAN GUARANTEE THAT SOMEWHERE IN WALSALL OR THE BLACK COUNTRY THERE WILL BE A BLOKE TRYING TO ACHIVE THE SAME BY MEANS OF "ITIN IT WI LUMP AMAR"


MrOz

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248 Posts
Member #: 5007
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Crazyhill, Livi

On 20th Dec, 2009 apbellamy said:
Ignition timing??


That's what I'm thinking.

On 20th Dec, 2009 gr4h4m said:
when is it mis firing? could be fuel.


It's missing all over the shop! It's bad at the low, not as bad mid to high, but still bad enough to cause problems.

There ain't no excessive petrol smell, but the plugs very sooty.

The Vmax kit came with a pressure regulator - but do you think the standard pump is up to the job?

On 20th Dec, 2009 MONSTER HEDGEHOG said:
ht leads on correctly?


Definitely on correctly. Double checked and even had the Mrs take a look (supplied with the correct info re Coil Pack).

The Mrs is raging! Just found out the RATM beat that wee fanny Joe to #1 - maybe I should tell her I've paid for 6 RATM downloads from iTunes!! lol

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


MrOz

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Crazyhill, Livi

Is anyone else running the Emerald ECM?

Any chance you could email me a base map?

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


Nic

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First mini turbo to get in the 12's & site perv

Herefordshire

Just give stuart a ring, im sure he will give you some advice


BENROSS

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Resident Cylinder Head Modifier

Mitsi Evo 7, 911, Cossie. & all the chavs ...... won no problem

usually any missfires under boost are caused by a lean mixture ..... if all other avenues have been checked,

have you a wide band lambda gauge fitted ?

if not i would have a rolling road session to sort this out PRONTO!
if only to save your pistons and espcially to releive the ear Ach for the missus .....lol






joeybaby83

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Isle of Man

could you not stick a dizzy on it temp to eliminate emerald from the equation?

"Turbo's make torque, and torque makes fun"

"did you know you can toast potato waffles?"



turbominivanman

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Westbury, Wiltshire

If you are using Wasted Spark coilpack with your ECU, it's worth fitting a 20 microfarad capacitor off a Ford coilpack to prevent misfiring.

Certainly sorted mine out on the van.

Lots of info on fitting the capacitor at:

www.extraefi.co.uk

Good luck

Richard.

Minivanless, but reluctantly happy living with the decision. There'll be another one day.
http://www.youtube.com/profile?user=minimadmotorman#p/u


Sprocket

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Preston On The Brook

post up a screen shot of your fuel and ignition maps.

Have you calibrated the crank position sensor with a timing light?

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


MrOz

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248 Posts
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Crazyhill, Livi

On 20th Dec, 2009 Nic said:
Just give stuart a ring, im sure he will give you some advice


I'm gonna wait until the New Year - give him a break and hopefully new baby will have arrived save and sound.

On 23rd Dec, 2009 BENROSS said:
usually any missfires under boost are caused by a lean mixture ..... if all other avenues have been checked,

have you a wide band lambda gauge fitted ?

if not i would have a rolling road session to sort this out PRONTO!
if only to save your pistons and espcially to releive the ear Ach for the missus .....lol


I have a wide band sensor, but in the short term I was gonna rely on the gauge within the Emerald app.

I really can't afford a session on a rolling road ATM - uber-skint.

On 23rd Dec, 2009 joeybaby83 said:
could you not stick a dizzy on it temp to eliminate emerald from the equation?


It's an MPI engine - so that's not possible.


On 23rd Dec, 2009 turbominivanman said:
If you are using Wasted Spark coilpack with your ECU, it's worth fitting a 20 microfarad capacitor off a Ford coilpack to prevent misfiring.

Certainly sorted mine out on the van.

Lots of info on fitting the capacitor at:

www.extraefi.co.uk

Good luck

Richard.


Hmmmm, that's interesting - I'll have a good look at the recommended site and see what it says.


On 24th Dec, 2009 Sprocket said:
post up a screen shot of your fuel and ignition maps.

Have you calibrated the crank position sensor with a timing light?


Will do Sprocket.

How do you calibrate the CPS? Not that I have a usable timing light, but I can get one no problems.

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


MrOz

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248 Posts
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Crazyhill, Livi

Ok, had another attempt at getting the Mini running and I can't even get it started. I'm starting to get seriously pissed off with this - but I know it will be worthwhile once up and running.

As requested here are the ignition and injection maps

Ignition


Injection


So, going over the basics - got the spark plug gap set at 28 thou; valve clearance at 12 & 15 thou (inlet and exhaust).

Any suggestions?

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


MrOz

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Crazyhill, Livi

Right, I've said bollocks to studying for my Project Management exam next week for the time being and spent yesterday and today going over my install.

Don't think the head gaskets have blown (I know it's a bodge using a decompression plate, but had to stick within the budget) - couldn't find my compression tester - I'll get a new one over the weekend.

Cleaned and re-re-gapped the plugs.

Rechecked HT connected to Coil pack and that it actually produces spark (which it does).

Turned engine over a couple of time with fuel pump disabled, and what do you know - she started up.

Making progress.

Tried to smooth out the idle, still getting the occasional miss. Took her out for a run and seems to be ok under load - not happy when coasting to idle or when stopped.

Not sure what the problem was before.

Any suggestions on how to get a smoother idle?

Noticed that the crosshair on the live adjustment screen never sits in the yellow on the target and the lambda jumps about a fair bit.

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

the idle advance area looks quite bumpy,

I'd set every thing in that area to about 20 deg so start with and see if its ,more stable

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



MrOz

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Crazyhill, Livi

Cheers mini13 - I'll give that a try.

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


MrOz

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Crazyhill, Livi

Just when I thought everything was starting to go my way.....
:(
One on the bloody headgaskets has gone - luckily my local motorfactors had two Payen AF460 in stock.

Gonna spend tomorrow getting it sorted.

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

DOH!!

well, thats one reason that we dont like decomp plates :?

mind you, that said I ran two gaskets stacked for a couple of thousand miles with no troubles, could be that you had a dodgey BK from the bad batch....

check the new ones out before you bung them on just in case *wink*

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



MrOz

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248 Posts
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Senior Member

Crazyhill, Livi

Aye - soooo gonna get the head pocketed, but still skint and student loan and my wages are just paying household bills..... :( So it's gonna take a while.

Any tips on fitting the budget version of a MLS gasket?

The first time I put the gasket/plate combo in place before the studs - seemed the best way to ensure no damage to the gaskets.

Anybe I screwed up and there was damage - I find out tomrrow.

I'm fucking gutted. Wife ain't talking to me....

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


Sprocket

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Preston On The Brook

If the two graphs are the same orientation one shows throttle rising from the bottom left while the other shows throttle falling towards the bottom left. That in itself is a problem?

Edited by Sprocket on 17th Jan, 2010.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

On 17th Jan, 2010 MrOz said:
Wife ain't talking to me....

Not all bad then *tongue*

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


matty

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Turbo Love Palace Fool

Aylesbury

I agree with Joe about the lumpy map at idle. I'd also have a look at smoothing the rest of the ignition map aswell tbh.

What lambda reading are you getting at idle?

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Sprocket

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Preston On The Brook

Thats the big problem Matty, we don't know as there is no lambda gauge or sensor

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


MrOz

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Senior Member

Crazyhill, Livi

I have a wideband lambda sensor fitted - TechEdge 2J1 - I'm just using the display in Emerald in the mean time.

At idle I'm getting a reading of 11.

The maps I'm using are the ones supplied from Stuart, he said they shouldn't need much alteration.

"se ne estas rompita, ne ripar ĝi - supercharge ĝi."


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

11 is about right at first start up. once warm you should be seeing roughly stoich (14.7)

if your fuel pressure it too high it could be making it rich across the board.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/


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