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Home > Help Needed / General Tech Chat > cossie intercooler material?

bennyy

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Doncaster, yorkshire

For you guys that have done this before, I am wanting to cut the end cap off and rotate it 90degrees so it faces upwards, what material is it made from? So I can nick a couple of rods from work *happy*

Audi s4 b5 - 470bhp & 486ft lbs

On 15th Mar, 2012 wil_h said:

Yes, Carl says he gets requests for rimming all the time

On 30th Apr, 2012 Brett said:
yeah stick the bit in and give it a wobble *wink*


Kean

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aka T2clubby

South Staffs

Pretty sure its just plain old aluminium or a close cousin.


John

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Mongo

Barnsley, South Flatcapshire

Its American cousin? Aloominum

If something is worth doing, it's worth doing half of.


Tom Fenton
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Fearless Tom Fenton, Avon Park 2007 & 2008 class D winner

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Rotherham South Yorkshire

You will need an AC TIG welder to weld the end tanks.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


bennyy

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2233 Posts
Member #: 9037
Post Whore

Doncaster, yorkshire

Ok thank, ill TIG It at work then, cheers :)

Audi s4 b5 - 470bhp & 486ft lbs

On 15th Mar, 2012 wil_h said:

Yes, Carl says he gets requests for rimming all the time

On 30th Apr, 2012 Brett said:
yeah stick the bit in and give it a wobble *wink*


Yo-Han

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North of the Netherlands

Can be done, I did it (with help).
As Tom says, AC TIG.


However the material in my IC was badly polluted in some areas which resulted in holes and the need for patches.
You might want to start welding at a position that is not is sight to get a feel for it as the material is pretty thin aswell.

Edit:
This was just the initial welding, later I adapted the verical bit and still need to add a small duct to guide air through to upper part of the IC to improve cooling efficency.
Comments are welcome.

Edited by Yo-Han on 26th Nov, 2010.

Dazed and Confused....


Vegard

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I pick holes in everything..

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Norway

The end tanks on the Cossie intercoolers are very thick and sturdy, and made from a good material. That was what my welder told me at least.

On 13th Jul, 2012 Ben H said:
Mine gets in the way a bit, but only when it is up. If it is down it does not cause a problem.



John

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Mongo

Barnsley, South Flatcapshire

You have a talking welder Vegard? What make? *tongue*

If something is worth doing, it's worth doing half of.


Tom Fenton
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Fearless Tom Fenton, Avon Park 2007 & 2008 class D winner

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Rotherham South Yorkshire

Yes they are quite thick. Benny have you got a bandsaw to cut the end tanks off square and neat? This is the key to making a job of it. I can do this if you want to bring it round.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


bennyy

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2233 Posts
Member #: 9037
Post Whore

Doncaster, yorkshire

Yes on my cossie cooler the material is thick and looks in good condition should be ok to weld.

Audi s4 b5 - 470bhp & 486ft lbs

On 15th Mar, 2012 wil_h said:

Yes, Carl says he gets requests for rimming all the time

On 30th Apr, 2012 Brett said:
yeah stick the bit in and give it a wobble *wink*


Vegard

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7765 Posts
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I pick holes in everything..

Chief ancient post excavator

Norway




On 26th Nov, 2010 John said:
You have a talking welder Vegard? What make? *tongue*


White anglosaxon protestant.

On 13th Jul, 2012 Ben H said:
Mine gets in the way a bit, but only when it is up. If it is down it does not cause a problem.



rubicon

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I like granny porn.

LONDONSHIRE

Ive heard good things about these!
Apart from the irish made ones,the like to go a bit cranky,


On 26th Nov, 2010 Vegard said:




On 26th Nov, 2010 John said:
You have a talking welder Vegard? What make? *tongue*


White anglosaxon protestant.

On 2nd Oct, 2009 Vegard said:


On 1st Oct, 2009 Jimster said:
I bet my first wank came quicker than your first mini turbo


These new modern turbos with their quick spool up time, would make the competition harder.


On 15th Aug, 2011 robert said:
phew!!! thank you brett for smashing in my back doors .( not something i imagined writing... EVER)


bennyy

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2233 Posts
Member #: 9037
Post Whore

Doncaster, yorkshire




On 26th Nov, 2010 Tom Fenton said:
Yes they are quite thick. Benny have you got a bandsaw to cut the end tanks off square and neat? This is the key to making a job of it. I can do this if you want to bring it round.


no havnt got a bandsaw, didnt think of how i was going to cut it, pm sent *happy*

Audi s4 b5 - 470bhp & 486ft lbs

On 15th Mar, 2012 wil_h said:

Yes, Carl says he gets requests for rimming all the time

On 30th Apr, 2012 Brett said:
yeah stick the bit in and give it a wobble *wink*


Yo-Han

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976 Posts
Member #: 3228
Post Whore

North of the Netherlands



On 26th Nov, 2010 Vegard said:
The end tanks on the Cossie intercoolers are very thick and sturdy, and made from a good material. That was what my welder told me at least.


Busted; I'm a lousy welder...:$

Dazed and Confused....


Tom Fenton
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Fearless Tom Fenton, Avon Park 2007 & 2008 class D winner

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TM legend.

Rotherham South Yorkshire

Yo Han that isn't a Cosworth intercooler, looks like an Escort RS Turbo one to me.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


Yo-Han

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976 Posts
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Post Whore

North of the Netherlands

Tom, ofcourse you're right... *blush*

Edit.
Spelling

Edited by Yo-Han on 26th Nov, 2010.

Dazed and Confused....

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