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Home > General Chat > Where can I buy a good intercooler from?

mayoturbo

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chepstow

I have one of those cheap shit chinese intercoolers on my car, does anyone know where i can get a similiar sized one but something well made which will flow well!

Core size is: 540mm x 140mm x 65mm

think I may have to have one custom made...


wil_h

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Betwix Harrogate and York

Here you go. I asked the same question last year, Cossirick pointed me to these

http://www.merlinmotorsport.co.uk/FORGE-PR..._501/index.html

I changed my layout slightly and used the 105, but the 104 is a very similar size to your one.

There are 1/2 the price of a custom made one, and very nice.

They are a special order from Merlin, but mine only took 10 days.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph



On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


mayoturbo

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chepstow

The 106 would be perfect if the core was just 100mm longer to go around my rad. Might speak to forge to see if they can do that or weld some 90 degree bends on the end of a 104.

Thanks


Paul S

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Formerly Axel

Podland

I looked into the Forge "universal" intercoolers and came to the conclusion that they were chinese with a british name on them.

The cores look the same as my cheap ebay jobbie.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

just get your local fabricator to do the welding for you. you can get bends cheaply enough

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


mayoturbo

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chepstow




On 27th Aug, 2011 Paul S said:
I looked into the Forge "universal" intercoolers and came to the conclusion that they were chinese with a british name on them.

The cores look the same as my cheap ebay jobbie.


The search continues then....


Paul S

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Podland

How do you know that the one you have is no good? Have you measured the pressure and temperature drop?

I'm in the same boat. I'm told that my intercooler is no good because it came from China.

So, I've fitted sensors to actually find out the truth. Hopefully, by the rolling road day we will be in a position to get some data.

My first choice would be OEM, then someone like Pace Products.

Alternatively, the cheapest option would be to go for a 175 or bigger core.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Paul R

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Swindon

How about a bmw 320d or a 335 ic and get some end tanks made for it, they fit in a clubby grill so should fit at the feont of the metty

Drives
-Ford S-max Mk2 Ecoboost
-Rover 100 VVC #2 - track project

Searching is all you need on TurboMinis


mayoturbo

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chepstow




On 27th Aug, 2011 Paul S said:
How do you know that the one you have is no good? Have you measured the pressure and temperature drop?

I'm in the same boat. I'm told that my intercooler is no good because it came from China.

So, I've fitted sensors to actually find out the truth. Hopefully, by the rolling road day we will be in a position to get some data.

My first choice would be OEM, then someone like Pace Products.

Alternatively, the cheapest option would be to go for a 175 or bigger core.


I remember seeing a post on here where someone tested the flow of them compared to an OEM one, can not find the post now though. No testing was done when I have the car together although you could feel the one end tank ran cooler than the other.

My big problem with my set up is a tight bend coming off the one end tank but I do need to re-do the pipe work now I have a gt20 on there.


Paul S

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This was the thread:

http://www.turbominis.co.uk/forums/index.p...tid=371421&fr=0

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Nic

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First mini turbo to get in the 12's & site perv

Herefordshire

Concept racing are in Ross on Wye.

They will be able to fulfil your wildest fantasies for a custom intercooler specific for your car which will actually do a decent job unlike a generic one from many of the other suppliers.
Probably cheaper than you would have thought too.

Speak to a few other places and then pop into see them. The amount of interest they will hopefully show should convince you.


mayoturbo

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chepstow




On 27th Aug, 2011 Nic said:
Concept racing are in Ross on Wye.

They will be able to fulfil your wildest fantasies for a custom intercooler specific for your car which will actually do a decent job unlike a generic one from many of the other suppliers.
Probably cheaper than you would have thought too.

Speak to a few other places and then pop into see them. The amount of interest they will hopefully show should convince you.


Thanks Nic have to go see them on the way to Hereford when I get my paint!!


steve1275

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Bromsgrove

Just used the Rod S method to check my Chinese cooler against my old oem Tomcat cooler.Using a wet/dry vacuum cleaner,got 60mm chinese and 45mm tomcat hmm.........

'Where does the engine go?'


wil_h

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Well they look completly different to the Chinese one I had. I'm sure there is more than 1 type of Chinese IC.

Got a photo of your core Paul?

On 27th Aug, 2011 Paul S said:
I looked into the Forge "universal" intercoolers and came to the conclusion that they were chinese with a british name on them.

The cores look the same as my cheap ebay jobbie.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph



On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


Paul S

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Formerly Axel

Podland


On 27th Aug, 2011 steve1275 said:
Just used the Rod S method to check my Chinese cooler against my old oem Tomcat cooler.Using a wet/dry vacuum cleaner,got 60mm chinese and 45mm tomcat hmm.........


Whilst it is a valid comparison, don't forget that 1 psi is about 680mm. We really need a measure of air flow to make a valued judgement. We could then extrapolate the data to real engine air flow.

I don't have a photo of the inside of my chinese core and it's all built up ready for some serious tuning at the moment. Next time it's apart, I'll take some. I do remember looking at it and thinking it was crap. Hence the hunt for something better.

Having said that, photos tell us nothing, they just feed opinion. Let's get some real data.

The lowest pressure drop intercooler would be a piece of pipe with some fins on the outside. Low pressure drop, but also low thermal efficiency. Any intercooler has to compromise between thermal efficiency and pressure drop. Ultimately this is a rare case of bigger is better.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Rural Suffolk


On 28th Aug, 2011 Paul S said:
Whilst it is a valid comparison, don't forget that 1 psi is about 680mm. We really need a measure of air flow to make a valued judgement. We could then extrapolate the data to real engine air flow.


Absolutely, it was only ever intended to be a simple comparison.

To do any serious testing would require a flowrig of much higher capacity than a domestic vacuum cleaner.

The engine will be pulling a much higher flowrate and of course the air will be pressurised so denser.

Without getting my old uni notes out, I'm pretty certain pressure drop goes up with flowrate and up with density, so if you start off with a poor comparison, it won't get any better.

Also, it was only a simple pressure internal drop comparison - if the heat transfer is better, and/or the external flowrate better, it could offset the poor internal flow.

Have you installed presure sensor as well as temperature sensors either side of yours ?

Schrödinger's cat - so which one am I ???


sturgeo

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Northants

Yup, pressure and temperature sensors either side. Well bosses to put them in, we'll be connecting them up once everything is up and running properly.


Paul S

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Podland

Yes pressure and temperature sensors on the inlet and outlet. Still need to fit the logger/wires/pipes and get it all talking to the ECU.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


steve1275

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Bromsgrove

I'm due for a quick RR check next week,hope to have a second boost gauge on,so I can at least check total pressure drop between turbo and manifold

'Where does the engine go?'


wil_h

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Betwix Harrogate and York

I think it is clear that the chinese ICs have a larger pressure drop than some more well known brands.

From feeling the Chinese IC after a run it was cold from 1/2 way along. the new IC is warmer further across.

To me this means that the Chinese IC was better at cooling, which would be expected, but it was twice as long as it needed to be. The new IC seems a better compromise, as I get the same cooling, with less pressure drop.

So, Paul, bigger IS better, but only if you have very good internal flow. If it is poor (which would be expected with the messy design of the Chinese internals) you quite quickly reach a point where the air can get no cooler, and all you have is a restriction.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph



On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


Paul S

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Formerly Axel

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That's interesting Wil. Thanks.

This really is a multi-dimensional problem, with many factors affecting the optimum selection. Research is difficult because, although the theory is available, there are many biased opinions and contradictions but very little real data.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


mayoturbo

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chepstow

Been speaking to concept racing in Ross and seem very keen. Going to pop and see them because it is hard to discuss over the phone. Very helpful so far


steve1275

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Bromsgrove

Just done a rough test with an old electric water gauge just after my chinese cooler,and it didn't seem to move much - below 40C anyway.Also put another boost gauge on the compressor tapping.The boost on this was about 22psi when the manifold boost was 17psi - bit difficult to read,there was traffic!So that would give total inlet system press drop of about 5 psi,which doesn't seem too bad.

'Where does the engine go?'


Grahamxx

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Yeovil

All intercoolers have a pressure drop, if they didn't then they're not working..

Use a vacuum brazed core and not a glued core, glue tends to hold the heat in more...

Graham


Paul R

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Swindon

Pressure drop = run more boost *wink*

Drives
-Ford S-max Mk2 Ecoboost
-Rover 100 VVC #2 - track project

Searching is all you need on TurboMinis

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