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Home > Help Needed / General Tech Chat > Opinions on using the wing solenoid as a relay for pre-engaged starter conversion

Craigie-B

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Wootton Bassett

Hello chaps

Standard 998 had an inertia starter ofc whilst my new engine (going in tomorrow WOOOHOOO) has the pre-engaged obv.

I have done much searching about this and found the following diagrams on TMF:





I read about wiring directly to the starter motor will burn out the ignition barrell eventually plus if I can avoid having to replace the battery cable that would be ideal.

What are your opinions on the above wiring as last thing I want is my car to burn out :(

Cheers

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


wng691s clubby

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Cleethorpes

thats the way iv just done mine

Done now needs redoing lol


wolfie

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Somewhere around Swindon

i dont see the point in doing it that way as you are using both solenoids surely it would be better to just extend the trigger wire? and and swap the main cable to the permanent live.

Edited by wolfie on 19th Jul, 2012.

Crystal Sound Audio said:

Why wolfie...you should have your name as Fuckfaceshithead !


"A common mistake that people make when trying to design something completely
foolproof is to underestimate the ingenuity of complete fools."-Douglas Adams


Rod S

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Rural Suffolk

On 19th Jul, 2012 wolfie said:
i dont see the point in doing it that way as you are using both solenoid surely it would be better to just extend the trigger wire? and and swap the main cable to the permanent live.


The reason for doing it - or adding a normal relay like Leyland did in the later cars - is because the ignition barrel has small contacts.

The wing mounted solenoid draws less than 5A - because it only moves electrical contacts - which is what the ignition barrel was/is intended for.

The pre-engaged solenoid draws 20-30A - because it's moving the pinion backwards and forwards, not just electrical contacts - hence it uses the large 3/8" Lucar connector and a much heavier wire.

Without a relay of some sort to handle the higher current, the ignition barrel will have limited life.

Schrödinger's cat - so which one am I ???


wng691s clubby

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Cleethorpes

so this is correct and safe then rod? just double checking

Done now needs redoing lol


Craigie-B

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Wootton Bassett


Yeee this is what I want to know which is why im putting it up here, any boob can make a wiring picture

On 19th Jul, 2012 wng691s clubby said:
so this is correct and safe then rod? just double checking

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


wolfie

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Somewhere around Swindon

I never knew that rod, that said i have never swapped between the two either

Crystal Sound Audio said:

Why wolfie...you should have your name as Fuckfaceshithead !


"A common mistake that people make when trying to design something completely
foolproof is to underestimate the ingenuity of complete fools."-Douglas Adams


Rod S

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Rural Suffolk

Yes, it is "safe" - just do the wiring a bit better than the photos, ie put the proper rubber cover over the main terminal (so nothing can short full battery power) and try and avoid those horrible crimp fittings.

The photos don't show the ballast ignition wire (if used) but as you will most likely have the electronic dizzy or MJ it isn't relevant.

I've written this up a couple of times (one just recently) and it's obviously common on the other forums too.

Personally I've installed a normal relay like Leyland did on the later cars - with all the extra loom for EFi etc it was hardly a big deal for me - but using the wing solenoid is perfectly safe, just overkill on its current rating and a bit of an eyesore :)

But it will protect your ignition barrel.

Schrödinger's cat - so which one am I ???


Craigie-B

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Wootton Bassett

Thanks :)

and yes im using MJ, I take it I can run the perm feed for my megajolt from this? or should I run a cable from the battery?

Edited by Craigie-B on 19th Jul, 2012.

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


wng691s clubby

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Cleethorpes

thats good to know i had read another thread on this subject but the pictures where no longer there

Done now needs redoing lol


Rod S

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On 19th Jul, 2012 Craigie-B said:
and yes im using MJ, I take it I can run the perm feed for my megajolt from this? or should I run a cable from the battery?


Once the main cable and the cable to the pre-engaged starter are on the same big stud on the wing solenoid you can take a permenant live from there or from the big stud on the pre-engaged starter.

They are now both "battery".

I'm not sure what MJ says about a permenant live (I use MS which doesn't need one) but I would put a fuse in any additional permenant live as close to the big cable as possible......

Schrödinger's cat - so which one am I ???


Craigie-B

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Wootton Bassett

Thanks Rod :)

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


Carlzilla

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Quarry Bonk

I'd leave the wing mount solenoid as it's wired, and then take the flying lead from the solenoid that originally went to the inertia to the battery terminal for the pre engaged, and then loop off the battery terminal to the large spade. That way the only time theres ever power to the pre engaged starter is when the solenoid kicks in. Works in the same way as the inertia then, quite a few people have it wired that way I believe.

Edited by Carlzilla on 19th Jul, 2012.

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)


Sprocket

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Preston On The Brook

Edit** as above^

HOLD EVERYTHING!!!!!

This is piss easy and you need not alter ANY wiring!!!!

Simply add a loop of heavy wire from the battery terminal on the starter mounted solenoid, to the large spade terminal on the solenoid itself. Job Done!!!!!!

Leave all the wiring on the wing mounted solenoid as is. the wire from the solenoid to the starter will only be live when the wing mounted solenoid is energised. As soon as as the current is switched onto the starter motor, it will at the same time energise the starter motor solenoid.

Simples *happy*

Edited by Sprocket on 19th Jul, 2012.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Carlzilla

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Quarry Bonk

What I said ^ *wink*

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)


Sprocket

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Preston On The Brook




On 19th Jul, 2012 Carlzilla said:
What I said ^ *wink*


What he said^^

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Carlzilla

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Quarry Bonk

Sometimes I do get it right, not very often, but sometimes *tongue*

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)


Craigie-B

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Wootton Bassett

The battery cable isnt attached yet but this is my solenoid:



So attach the battery to the connection on the right with the nut and brown wires

Then attach a wire from the battery connection on the pre-engaged to the spade on the bottom right which has a black connection on it already?

<3 you guys thanks *happy*

Edited by Craigie-B on 19th Jul, 2012.

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


Carlzilla

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Quarry Bonk

I think youre confused! Or I am :S
Basically, leave it as it was with the inertia starter.
Put the lead that originally went on the inertia starter on the big connection on the pre engaged starter. Then, from that connection on the pre engaged starter, take a wire off that to the large spade terminal next to it on the pre engaged starter.

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)


Carlzilla

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Quarry Bonk

I know its messy, but the ONLY thing you have to do is the blue lines on this picture...

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)


Sprocket

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11046 Posts
Member #: 965
Post Whore

Preston On The Brook




On 19th Jul, 2012 Craigie-B said:
The battery cable isnt attached yet but this is my solenoid:



So attach the battery to the connection on the right with the nut and brown wires

Then attach a wire from the battery connection on the pre-engaged to the spade on the bottom right which has a black connection on it already?

<3 you guys thanks *happy*



Where is the wire to the starter motor?

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Craigie-B

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Wootton Bassett

thats the black one, the battery cable isnt attached atm

Thanks for the picture Carl *happy* makes alot more sense now I can see it visually

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


Craigie-B

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Wootton Bassett

30a cable be okay? I have some spare sub wire, would that be better?

On 10th Mar, 2012 theoneeyedlizard said:

Hypothetically speaking, where would you stick your nozzle?


On 22nd Jun, 2012 apbellamy said:
my wife doesn't know what.head is never mind compression ratio.


Sprocket

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11046 Posts
Member #: 965
Post Whore

Preston On The Brook




On 19th Jul, 2012 Carlzilla said:
I know its messy, but the ONLY thing you have to do is the blue lines on this picture...


Van Gogh, lost art

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Carlzilla

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Quarry Bonk

My microsoft paint skills are fucking immense. :cool:

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)

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