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Home > Technical Chat > Surface grinding layshaft thrust washers

minimole23

4300 Posts
Member #: 1321
Post Whore

Wiltshire

I have an offset of 1 mm of the layshaft in relation to the main cluster, and would like to maximise tooth engagement.

How much can be ground off the rear of the large layshaft washer before I'm through into bronze? I will then just shim the small end to restore the correct endfloat.

The previous gearset was the same, so must be a machining misalignment of the case.

Edited by minimole23 on 27th Jul, 2014.

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


PhilR

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696 Posts
Member #: 10034
Post Whore

Birmingham

Just filed the edge of one... The bronze is only as deep as the dimples, maybe 0.5mm. I don't know how they're manufactured, so assume the rest is all steel?


Turbo This..

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1767 Posts
Member #: 9165
Previously josh4444

Australia, brisbane

im assuming you have both first and third motion nuts pulled up tight and the bearings seated properly?

i had noticed some miss alignment when doing mine but it went away once the box was torqued up the syncrow rings also dragged a little before being torqued as well

probably of no help but thought it worth a mention


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

I wouldn't want to take that much off, they're only 2.5-3mm thick to start with aren't they?

If the case is wrong, then it might be worth getting the face skimmed on the box, to make life easier in the long run.

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stevieturbo

3569 Posts
Member #: 655
Post Whore

Northern Ireland

Machine some off the cluster and make a 1mm spacer for the other end ?

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