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bakker110

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Derby

So the other day at Donington my head gasket blew.

I pulled the head off last night and the gasket has blown in strange place. Never mind it will be replaced and straight back on. What I was surprised was the bent pushrods.
Has anyone got any idea how these have ended up bent? Valves are all fine. Could this be part of the failure from the head gasket.

Thanks
Andy




robert

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uranus

is there a valve head mark on the piston i can see ?
if so i would say the valve siezed in the guide .

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


bakker110

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Derby

No I don't believe there is any marks on the pistons.

I have cleaned the surfaces and didn't see anything unusual.


John

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Mongo

Barnsley, South Flatcapshire

Extreme coil bind at full lift?

If something is worth doing, it's worth doing half of.


Turbo Phil

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Lake District

What springs are you using ? And what cam/rockers ?

Phil.

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bakker110

313 Posts
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Derby

What is extreme cool bind john?
Phil not sure on the springs it's a Benross head maybe 280lb? Just a guess.
It's a phase 2 cam and med 1.3 rockers


Rammie2000

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belgium

seen this on a 1293 with high sporty cam combined with high lift rockers ( 1.5) and skimmed head. the dude didn't believe me it would not match and he bent 4 of those before he listened to the fact that his springs couldn't be pushed in that far.

you can do anything if you set your mind to it...
i rather blow it up winning than keep it together losing.

finish date set for project 1... march 2018


wil_h

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Betwix Harrogate and York

The head gasket failure is caused by under torquing. Check your torque wrench.

It would benefit from being 11 studded.

As for the pushrod. As above, check that the coils aren't binding when you have it all back together. Simple check with a feeler gauge.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph



On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


bakker110

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Derby

Are you on about the coils of the valve springs?
I'll look into it. I've ordered a new set of Minispares performance push rods to replace the full set.


evolotion

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Glasgow, Scotland

yeah there is a point where the valve springs will compress no more as the coils are touching each other, this is coil bind, and something will "give" be it bending a rocker or a pushrod. On another note cant quite see where the gasket has failed :)

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


gr4h4m

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Chester

I had to run shims under the med 1.3 rocker posts or the rocker arm would catch the top cap just before the roller made contact with the valve stem

Edited by gr4h4m on 4th Sep, 2015.

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


PhilR

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Birmingham

which camshaft you using?

EDIT: didn't see this...

On 4th Sep, 2015 bakker110 said:
It's a phase 2 cam and med 1.3 rockers

Edited by PhilR on 5th Sep, 2015.


Turbo This..

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Previously josh4444

Australia, brisbane

is that push rod from cylinder 4 with the blow out?

maby the gasket blew out hydro locking it jaming the valve into the seat?

why would only one push rod bend? surely 4 or 8 would as the valves and springs should have been a set? unless the installed heights where different?


Turbo Phil

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On 5th Sep, 2015 Turbo This.. said:
is that push rod from cylinder 4 with the blow out?

maby the gasket blew out hydro locking it jaming the valve into the seat?

why would only one push rod bend? surely 4 or 8 would as the valves and springs should have been a set? unless the installed heights where different?


Turbo This makes a good point. In the first post it says bent "pushrods", so I assumed all 8. But you've only pictured one. So how many actually bent ?

Phil.

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BENROSS

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Resident Cylinder Head Modifier

Mitsi Evo 7, 911, Cossie. & all the chavs ...... won no problem

If I recall the springs were 180 pound ones on the nose, so not over sprung, check your torque wrench compare it to another one.

Its "lots of revs" and maybe detonation, poor fuel and fueling incorrect timing, engine not set on the rolling road.

Would like to add, you say you were at donnington. . . That's a race track. .lol and there is only so much an engine will take before something fails as we all know, I suspect! You have been trying so to speak*surprised*

Edited by BENROSS on 5th Sep, 2015.






bakker110

313 Posts
Member #: 9367
Senior Member

Derby

Thanks BENROSS for confirming the valve springs fitted.

I know it's all guessing as no one knows exactly what the failure is on a forum but there wasn't loads of revs as it doesn't need to be revved and the limiter is set at 6.5k anyway. Fuelling is pretty good now and afr gauge has been confirming this for a while. Timing is spot on.

Congratulations on identifying donington as a race track. Unfortunately I'm not rich enough to race miglias so I was participating in a track day. The conditions were soaking and it was hardly being pushed hard. The engine has maybe done 3000 miles max since being built and well looked after.
I don't know what you're trying to say with your emoji but feel free to expand on that as it may help me ensure this doesn't happen again for any reason.


On 5th Sep, 2015 BENROSS said:
If I recall the springs were 180 pound ones on the nose, so not over sprung, check your torque wrench compare it to another one.

Its "lots of revs" and maybe detonation, poor fuel and fueling incorrect timing, engine not set on the rolling road.

Would like to add, you say you were at donnington. . . That's a race track. .lol and there is only so much an engine will take before something fails as we all know, I suspect! You have been trying so to speak*surprised*


PhilR

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Birmingham

On 5th Sep, 2015 Turbo Phil said:
In the first post it says bent "pushrods", so I assumed all 8. But you've only pictured one. So how many actually bent ?

Phil.
Also wondering how many + which ones bent?

It all looks pretty rusty mud coloured in there... How well do think the cooling system was working?

On 4th Sep, 2015 bakker110 said:
Valves are all fine.
What checks have you done? A bent valve may not always be obvious. If you can't strip the head, tilt the head onto it's plug side, fill the ports with white spirit and watch for leaks around the seats.


Edited by PhilR on 6th Sep, 2015.


mw3

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Derby

What head gasket was it? Maybe 11 studding would be an option. How much boost were you running?

Matt W




On 14th Mar, 2012 mw3 said:
Got a nice big delivery from Carl at Force Racing today.


Brett

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Doncaster, South Yorkshire

classic under torque HG failure, had a few before buying a good torque wrench
classic advert for 11 stood also

edit: bit slow like, at least we all seem too agree though

Edited by Brett on 6th Sep, 2015.

Yes i moved to the darkside *happy*

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Turbo This..

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Previously josh4444

Australia, brisbane

so the gasket seems an easy fix check the block/head are still flat and check the torque with know wrench possibly 11 stud it

but what hasn't been figured out is why did the push rod or rods bend? we still dont know how meany rods are bent??

im still convinced a significant amount of water fulled the cylinder hydro locking it forcing the valves closed bending the push rod after all the cooling system has about 16psi pressure depending on rad cap




jamiestevenbell

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Derby

Off head I'd say 4 or 5 push rods were bent


jamiestevenbell

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Derby

I'm also sure Andys torque wrench is a snap on item


Brett

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On 7th Sep, 2015 jamiestevenbell said:
I'm also sure Andys torque wrench is a snap on item


when was it checked / calibrated?

Yes i moved to the darkside *happy*

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Yo-Han

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North of the Netherlands

Any chance this was one of those bad BK450 HGs produced quite some time ago?

Dazed and Confused....

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