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Bat

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Hi,
I think if the return ins unrestricted the pressure should come back down.
Cheers,
Gavin :)

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Markie_D

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Right then,
First of all i got another pipe from the return of the regulator, going into a petrol can.
Tested it, and all was fine. i then took the pipe off the return on the petrol tank, then on the regulator. gave it a good blow a few times.
which seemed fine.
I then attached the return back on the regulator, and the return pipe for the petrol tank into a petrol can. tested it, and back to where i started, to much pressure. i checked the return on the tank side, and the fuel seemed tobe flowing fine in the can ?
So what do you think ? im lost.
I can't see it being the breather, as i checked it with the return not on the tank. confused

Cheers lads

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Rod S

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On 1st Sep, 2008 Markie_D said:

I then attached the return back on the regulator, and the return pipe for the petrol tank into a petrol can. tested it, and back to where i started, to much pressure. i checked the return on the tank side, and the fuel seemed tobe flowing fine in the can ?
So what do you think ?


I've I've understood that right, with a short bit of pipe from the regulator "return" outlet into a petrol can it works fine.

However with the full length return line connected back to the regulator but its "tank" end into a petrol can, the pressure goes up even though you can see the return flow going into the can.

If so, it suggests that the full length return line is restricting the flow quite a bit.... Not blocked as you can see the flow into the can and can blow through it, but enough of a restriction that the regulator can't dump all the excess pressure down that line.

Three possible causes I can think of,

1 - it has some physical damage... Is it a steel or copper line run under the car, has it got flattened somewhere by a speed bump or similar.

2 - it simply isn't large enough... is it one size up from the flow line (pump to reg)

3 - the pump is too big (too much flow) for the return line.

What pump are you using and what size return line?

Schrödinger's cat - so which one am I ???


Bat

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Hi,
Rod's right on the money *wink*
Cheers,
Gavin :)

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matty

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I agree Rod, if you've got 2 gauges you could put one at each end and measure the pressure drop?

What pump are you running, if its got a high flow rate the regulator/return line might not be able to cope with the flow.


EDIT: thinking about it you could test the pressure drop by placing the gauge at the fpr end of the hose (take reading) then place the gauge on the tank end of the hose and compare readings for pressure drop?

Edited by matty on 1st Sep, 2008.

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Rod S

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Theoretically the pressure at the far (tank) end of the long return line will be zero anyway (maybe a little bit above if it goes in below fuel level) so.....

Markie, can you put a Tee piece in the return line just as it comes off the regulator, before it goes back to the tank and run the pump, with the pressure gauge connected there.

This will show if there is a pressure restriction in the return line.

Schrödinger's cat - so which one am I ???


Markie_D

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On 1st Sep, 2008 Rod S said:


On 1st Sep, 2008 Markie_D said:

I then attached the return back on the regulator, and the return pipe for the petrol tank into a petrol can. tested it, and back to where i started, to much pressure. i checked the return on the tank side, and the fuel seemed tobe flowing fine in the can ?
So what do you think ?


I've I've understood that right, with a short bit of pipe from the regulator "return" outlet into a petrol can it works fine. (correct)

However with the full length return line connected back to the regulator but its "tank" end into a petrol can, the pressure goes up even though you can see the return flow going into the can.(correct)

If so, it suggests that the full length return line is restricting the flow quite a bit.... Not blocked as you can see the flow into the can and can blow through it, but enough of a restriction that the regulator can't dump all the excess pressure down that line.

Three possible causes I can think of,

1 - it has some physical damage... Is it a steel or copper line run under the car, has it got flattened somewhere by a speed bump or similar.

Answer,
The pipe under the car is a steel pipe, that is 6mm thick. but the rubber hoses at each end are 8mm thick.
but it's been this way for 8 years.
I checked for damage under the car. but everything looks fine.
---------------------------------------------------------------------------

2 - it simply isn't large enough... is it one size up from the flow line (pump to reg)

Answer,
I think it's 8mm going all the way thou. not 100% thou.
---------------------------------------------------------------------------

3 - the pump is too big (too much flow) for the return line.
What pump are you using and what size return line?


Answer,
The pump is a metro Turbo Pump.
I asked Tom with a link while back, which he said looks the right one. so it must be fine is he says it is :)
it's been fine since jan 08. link, if it works.
http://turbominis.co.uk/forums/index.php?p=vt&tid=199678

Cheers :)

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Markie_D

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On 1st Sep, 2008 Rod S said:
Theoretically the pressure at the far (tank) end of the long return line will be zero anyway (maybe a little bit above if it goes in below fuel level) so.....

Markie, can you put a Tee piece in the return line just as it comes off the regulator, before it goes back to the tank and run the pump, with the pressure gauge connected there.

This will show if there is a pressure restriction in the return line.


I'll do that now and let you know.

Cheers.

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Rod S

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The eBay link in the thread from when you bought is dead now (too long ago for the listing to still show) but was it one of these by any chance

http://cgi.ebay.co.uk/NEW-Electric-Fuel-pe...id=p3286.c0.m14

Schrödinger's cat - so which one am I ???


Markie_D

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On 1st Sep, 2008 Rod S said:
The eBay link in the thread from when you bought is dead now (too long ago for the listing to still show) but was it one of these by any chance

http://cgi.ebay.co.uk/NEW-Electric-Fuel-pe...id=p3286.c0.m14


Yep thats the one mate.
Right then, i just done that check, but i think my new gauge as fcked up :( It's just set on bar all the time.


Anyway, from there it went to 6psi, i take it it's even higher then 6psi, if the gauge started from where it shows in the pic lol.
but i couldn't adjust it ?

Thanks.

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Rod S

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Yes, gauge fooked, that is showing about minus 2.5psi

If you were getting 6psi (plus the offset on the gauge, ie 8.5psi) and you were tee'd into the return line at the regulator (the one back to the tank) then either,

a - there is a serious restriction in that line back to the tank (or line too small/pump too big), or

b - are you absolutely sure you have the regulator connections correct.

EDIT - basically the return line should be next to zero pressure as it's just returning unwanted fuel to an un-pressurised tank. It will have a very small pressure at the regulator because laws of physics say there must be some pressure drop down the line but it MUST be at a significantly lower pressure than what you're trying to set the outlet of the regulator to, ie significantly less than 3-4psi. I would expect about 0.5psi on a large return line, maybe 1psi on a small one.

Edited by Rod S on 1st Sep, 2008.

Schrödinger's cat - so which one am I ???


Markie_D

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On 1st Sep, 2008 Rod S said:
Yes, gauge fooked, that is showing about minus 2.5psi

If you were getting 6psi (plus the offset on the gauge, ie 8.5psi) and you were tee'd into the return line at the regulator (the one back to the tank) then either,

a - there is a serious restriction in that line back to the tank (or line too small/pump too big), or

Answer,
Well like i said, it's had this setup for 8 years now. and the fuel pump has been on since jan 08 with no problems.
Im lost now :( unless i can get my compressor in the week and blow down the line with it, just incase there is a little bit of crap down there ?

b - are you absolutely sure you have the regulator connections correct.

Yes mate.
This is how i have it.


EDIT - basically the return line should be next to zero pressure as it's just returning unwanted fuel to an un-pressurised tank. It will have a very small pressure at the regulator because laws of physics say there must be some pressure drop down the line but it MUST be at a significantly lower pressure than what you're trying to set the outlet of the regulator to, ie significantly less than 3-4psi. I would expect about 0.5psi on a large return line, maybe 1psi on a small one.


It's odd. no mini to drive :(
It seems like it's not draining to the tank that well.
Looks like it backs up towards the regulator.
Just dont understand y when i used the new one at first, it was fine. but when i took everything off. i.e the carb etc, then back on. same problem hmmm strange man.

Edited by Markie_D on 1st Sep, 2008.

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Markie_D

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If i end up changing the steal pipe. should i get steal, or copper. and the same 6mm or get 8mm copper or steal pipe.

Cheers.

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Rod S

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OK, agree with connections so if you are getting 6-8psi on the return line next to the regulator, there is a serious restriction back to the tank.

This is confirmed by your earlier test of return straight into petrol can and the regulator seemed to work.

My personal thoughts.... others may disagree.

The pump you have used isn't wrong, but it's not ideal.

I know others have used them and I bought one too for my project, but I bought it because if you read the eBay listings carefully you will find it is a generic 3bar pump for a whole load of fuel injected cars with external (not in the tank) pumps. I bought it because I'm doing fuel injection.

For the carb, which doesn't need anywhere near as much pressure as fuel injection, is is probably too good.... ie, it needs a bigger return path when the regulator is calling for lower pressures.

This seems to be borne out by the fact you got the regulator to work with a short return straight into a petrol can but not on your longer tank return.

I would suggest you repeat the test with the regulator return straight into a can and prove (beyond doubt) the regulator works and if it does, decide whether to use a smaller pump or a bigger return pipe - I get the impression the majority of your return is only 6mm..... don't most people on here use 8mm or bigger ???

But, as I said earlier, I'm no expert on the SU carb setup, I'm much more familiar with injection systems.

Schrödinger's cat - so which one am I ???


Markie_D

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Hmmm im not sure really.. it's be fine for 8 years till now.
Should i try another fuel pump ?
What would you recomend ?
Also, could the pump be playing up ?

Cheers

Edited by Markie_D on 1st Sep, 2008.

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Bat

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Hi,
If you've gone this far with a 6mm return you've done well, everyone on here uses 8mm.
The Micro-bore copper pipe from B&Q seems a favourite :)
Cheers,
Gavin :)

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Markie_D

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On 1st Sep, 2008 Bat said:
Hi,
If you've gone this far with a 6mm return you've done well, everyone on here uses 8mm.
The Micro-bore copper pipe from B&Q seems a favourite :)
Cheers,
Gavin :)


Think i'll do that Bat. Get some 8mm.
copper pipe from B&Q :)
Have no choice now.

Anyway,
Thanks everyone for your help.
Really Greatfull :)

Cheers.

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Tom Fenton
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Remember an easy way to test if you return is restricting things is to run a long length of flexi pipe to the back of the car and into the filler neck!

Not recommended for long term use, but a quick way of either confirming or eliminating that the return pipe is restricting things.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


Markie_D

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On 1st Sep, 2008 Tom Fenton said:
Remember an easy way to test if you return is restricting things is to run a long length of flexi pipe to the back of the car and into the filler neck!

Not recommended for long term use, but a quick way of either confirming or eliminating that the return pipe is restricting things.


I'll try that also..

Cheers Tom.

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Turbo Phil

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I seem to remember suggesting that a few posts back. Lol. *happy*

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Markie_D

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On 1st Sep, 2008 Turbo Phil said:
I seem to remember suggesting that a few posts back. Lol. *happy*


Oh thanks also mate :) lol
I did what u and tom said.
And it was fine.
So got some Microbore Copper Pipe 8mm.
But just thought. do i need some kind of pipe bender ?
Or is it ok to bend by hand ?

Cheers.

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James_H

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shouldnt be that hard to bend by hand but it always looks sooooo much nicer and way more profesional to use a bender.


rubicon

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i know a few professional benders.....

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These new modern turbos with their quick spool up time, would make the competition harder.


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Markie_D

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On 8th Sep, 2008 rubicon said:
i know a few professional benders.....


Lol.
(Sorry edit, i meant 8mm on the outside) My Bad :(

I just thought i would double check they gave me the right size copper pipe.
Is it meant to be 8mm on the ouside, or inside ? as it's 8mm on the inside of the pipe i have. but im not 100% if it's just the way it's been cut by them. i mean, how thick is the wall on the copper pipe ?

Cheers.

Edited by Markie_D on 9th Sep, 2008.

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James_H

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inside mate, your good to go *happy*

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