Page:
Home > Technical Chat > Airflow for the turbo metro?

Lance Link

User Avatar

274 Posts
Member #: 1174
Senior Member

Sunny Southern California, USA

Ok. I'm thinking about having a custom intercooler built for my engine (www.bellintercoolers.com). To do it correctly I need to know the airflow for the turbo 1275.

By my calc the 1275 (78ci appx) motor flows 150 cfm at 6700 rpms given 100% VE. Or is there more to it than that since we are dealing with a turbocharged engine? My thought is that the air volume the motor can ingest is constant at a given rpm. The density of that volume is not. So the turbo should not effect this calc. Does this make sense? Or am I missing something?

I know you guys know a lot more about this than me...so I figured I'd ask!

Edited by Lance Link on 4th Jan, 2007.

61 Austin Seven; building a 1275 'over the clutch' turbo, R5 T2'd, custom intercooled, megajolt electrified, canyon carver

www.motorlust.com - The Online Magazine for Car Guys Like Us


fortfun

141 Posts
Member #: 954
Advanced Member

Fort Collins Colorado USA

Your caculation is right on for normally aspirated, and your thinking about volume is right too, but...

All things that flow air are rated for airflow under standard conditions, something like 20C and 1bar absolute pressure. Denser fluid resists flow more. An extreme example is air vs. water.

Intercoolers are sized by the flow under standard conditions. So you need to calculate how much airflow you intend to have when you get done modifying the car. An easy approximation is to use 1.4 CFM per horsepower of output.

1275 with Back Door Turbo


Lance Link

User Avatar

274 Posts
Member #: 1174
Senior Member

Sunny Southern California, USA

Hey fortfun. I know you from the MM forum! I'm known as Cheese~ over there.

Utilizing your 1.4cfm number, and understanding that most 1275's have about 70hp stock, we get a cfm requirement of 98cfm. Thats a lot less than the 150cfm calculation I came up with. Is that because your 1.4cfm/hp number takes into account a volumetric efficiency of less than 100%...ie real world numbers?

61 Austin Seven; building a 1275 'over the clutch' turbo, R5 T2'd, custom intercooled, megajolt electrified, canyon carver

www.motorlust.com - The Online Magazine for Car Guys Like Us


RogerM

User Avatar

2514 Posts
Member #: 1217
I like nice quiet girly Minis

Cheltenham, Gloucestershire

You need to size for where you want to end up, not where you start .... stock 1275 turbo unit gives around 94 bhp so would need 140ish cfm using 1.4ish

Every day is a school day ...........

How fast and how expensive ...... the same question...

On 27th of Sep, 2007 at 12:45pm Jimster said:

why do you you think I got a girlfriend with small hands?


stevieturbo

3594 Posts
Member #: 655
Post Whore

Northern Ireland

Dont most IC people size their cores based on a rough horsepower goal ??

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Lance Link

User Avatar

274 Posts
Member #: 1174
Senior Member

Sunny Southern California, USA

On 5th of Jan, 2007 at 04:53pm stevieturbo said:
Dont most IC people size their cores based on a rough horsepower goal ??


It looks to me like most of the people around here are not doing this. Most of them seem to be choosing their intercoolers based upon what is available at the local scrap yard and what fits.

Edited by Lance Link on 6th Jan, 2007.

61 Austin Seven; building a 1275 'over the clutch' turbo, R5 T2'd, custom intercooled, megajolt electrified, canyon carver

www.motorlust.com - The Online Magazine for Car Guys Like Us


Lance Link

User Avatar

274 Posts
Member #: 1174
Senior Member

Sunny Southern California, USA

Sorry. I don't mean to sound thick. What I was outlining in one of my previous posts was that the 1.4cfm/hp guesstimate number didn't seem to match up with an actual airflow calculation for a given motor (in this case a na 1275). And before applying that calculation to my turbo motor, I wanted to understand it better.

61 Austin Seven; building a 1275 'over the clutch' turbo, R5 T2'd, custom intercooled, megajolt electrified, canyon carver

www.motorlust.com - The Online Magazine for Car Guys Like Us


fortfun

141 Posts
Member #: 954
Advanced Member

Fort Collins Colorado USA

Your engine pulling 150CFM would be making 110+ HP. Your 150CFM calculatoin assumed 100% volumetric efficiency, and that is tough to achieve with a naturally aspirated engine with streetable cam and exhaust.

In practice you should be able to significantly oversize the intercooler without fitment problems.

1275 with Back Door Turbo


RogerM

User Avatar

2514 Posts
Member #: 1217
I like nice quiet girly Minis

Cheltenham, Gloucestershire

Some of us do look at the max air-flow, can't see the likes of TD, Jimster, Turbo Tim, Nic etc. just plonking it on because they had it.

It is my opinion that a lot of people use an IC like the one from the Escort RST because it will flow well enough for around 180 BHP which is about what most of the road going cars are going to peak at (assuming it's a daily driver not just a road warrior).
The other popular one I've seen on here is the Cossie IC which is good for around 300 BHP, there aren't that many 300 BHP A series out there so it should be good enough for vertually all.

Finding some of the flow figures for standard ICs is a problem but if you look at the donor cars tunning capability and see the point at which tuners change the IC it will give you a reasonable idea of what BHP you can run with a given IC, after all the air required to provide X BHP is similar for any turbo engine.

Every day is a school day ...........

How fast and how expensive ...... the same question...

On 27th of Sep, 2007 at 12:45pm Jimster said:

why do you you think I got a girlfriend with small hands?


Rob H

4314 Posts
Member #: 700
Formerly British Open Classic

The West Country

About a year ago Robert did some air flow testing of existing intercoolers:

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=8573

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=8574

Isambard Kingdom Brunel said:
Nothing is impossible if you are an Engineer


Lance Link

User Avatar

274 Posts
Member #: 1174
Senior Member

Sunny Southern California, USA

Thanks guys. I appreciate the info.

If a person were to install an oversized intercooler, like the cossie one, wouldn't all that excess capacity add to the lag when trying to build boost? Or is it infinitesimal when compared to a smaller, more closely matched intercooler?

It looks like the one I'm speccing out will be capable of flowing 200hp. Since I'm only looking for 130-140hp, it should be ok.

Edited by Lance Link on 6th Jan, 2007.

61 Austin Seven; building a 1275 'over the clutch' turbo, R5 T2'd, custom intercooled, megajolt electrified, canyon carver

www.motorlust.com - The Online Magazine for Car Guys Like Us


Lance Link

User Avatar

274 Posts
Member #: 1174
Senior Member

Sunny Southern California, USA




On 6th of Jan, 2007 at 02:41am fortfun said:
Your 150CFM calculatoin assumed 100% volumetric efficiency, and that is tough to achieve with a naturally aspirated engine with streetable cam and exhaust.


As I was suspecting, this would then account for the difference between the calculation methods. Thanks!

61 Austin Seven; building a 1275 'over the clutch' turbo, R5 T2'd, custom intercooled, megajolt electrified, canyon carver

www.motorlust.com - The Online Magazine for Car Guys Like Us


stevieturbo

3594 Posts
Member #: 655
Post Whore

Northern Ireland




On 6th of Jan, 2007 at 07:32pm Lance Link said:
Thanks guys. I appreciate the info.

If a person were to install an oversized intercooler, like the cossie one, wouldn't all that excess capacity add to the lag when trying to build boost? Or is it infinitesimal when compared to a smaller, more closely matched intercooler?

It looks like the one I'm speccing out will be capable of flowing 200hp. Since I'm only looking for 130-140hp, it should be ok.


I personally think, you would need a HUGE intercooler, for any apparent "lag" to be noticeble.
I dont think it would be physically possible to fit an intercooler so big, that it would become an issue on a mini ( unless you mount it in a silly place lol )

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


RogerM

User Avatar

2514 Posts
Member #: 1217
I like nice quiet girly Minis

Cheltenham, Gloucestershire

Roof mounted intercooler anybody ......

LOL

Every day is a school day ...........

How fast and how expensive ...... the same question...

On 27th of Sep, 2007 at 12:45pm Jimster said:

why do you you think I got a girlfriend with small hands?

Home > Technical Chat > Airflow for the turbo metro?
Users viewing this thread: none. (+ 1 Guests)  
To post messages you must be logged in!
Username: Password:
Page: