Intercooler modication and pipe sizes
Turbo Mini Forums

Hi,
I need to modify my 2WD Cossie intercooler to get it to fit where I want it.
I need to cut off both end tanks and fit something smaller, to this end I'm thinking of using 2" pipes.
I'll only be running 10 psi, so could I get away with smaller diameter pipes?
Would these hose joiner pipes be suitable for welding into the new end tanks?

Cheers,
Gavin :)

Edited by Bat on 10th Dec, 2007.

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Yes! bat "perfect buddy"

If they're of any use, I've attached pics of my cossie intercooler installation.

I haven't needed to remove the i/c headers but have used some Stainless 2 inch exhaust pipe bends to make up custom delivery and return pipes which use smooth radius curves for lower flow losses and hopefully reduced turbo lag. The i/c is mounted on a couple of sturdy brackets and there's a temperature bulb on the back which sends a signal to a gauge on the dash.

Should be ready for first light in a week or so.

Richard.

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Minivanless, but reluctantly happy living with the decision. There'll be another one day.
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Nice installation, that's not a 2wd cossie intercooler though, its a series 2 Escort RS one.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph

is that a cossie or an rs turbo intercooler?

Hi,
That's one seriously nice looking engine bay!
But that intercooler is an Escort RS Turbo one, a Cossie intercooler is twice the size of that!
Cheers,
Gavin :)

EDIT ... Geeeze, I really must type faster

Edited by Bat on 11th Dec, 2007.

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Yeah ok, well spotted.

You're right, the cossie one is really long isn't it..

Sorry guys.

R.

Minivanless, but reluctantly happy living with the decision. There'll be another one day.
http://www.youtube.com/profile?user=minimadmotorman#p/u

Hi,
No worries, we all make mistakes.
Doesn't detract from the top job you've done :)
Get some more pictures up in Show Us Yours
Cheers,
Gavin :)

Edited by Bat on 11th Dec, 2007.

VEMs Authorised Installer / Re-seller. K head kits now available!

WB/EGT gauges. Click here for customers write-up

Visit www.doyouneedabrain.co.uk

My Mini build diary