Page:
Home > General Chat > Problems with pre verto conversions

shane

User Avatar

2643 Posts
Member #: 1246
Post Whore

Lowestoft, Suffolk.

In light of the issues i've been having this weekend I have been searching for answers on here and other sites all nite which has raised a point I was unaware of. Im not convined that the pedal travel I have is providing the correct amount movement needed to actuate the clutch. I read on another site that there is a difference in pedal box between verto and pre verto, the pre verto box giving more movement of the piston on the master cyinder (moving more fluid) does anyone know if this is the case, and has anyone esle who has used the pedal box from a late 80's mini that is "configured" for pre verto clutch and none servo brakes (split line system) experienced a problem simiar to mine when carrying out the conversion to pre verto?
Cheers
Shane.


Bat

User Avatar

4559 Posts
Member #: 786
Post Whore

Bermingum

Hi,
Have you checked for play in the clevis pin, the master cylinder yoke and the pedal? Wear here is common and causes the problem you've got.
Cheers,
Gavin :)

VEMs Authorised Installer / Re-seller. K head kits now available!

WB/EGT gauges. Click here for customers write-up

Visit www.doyouneedabrain.co.uk

My Mini build diary


shane

User Avatar

2643 Posts
Member #: 1246
Post Whore

Lowestoft, Suffolk.

Yes I have, none present, and parts are reasonably new. To be honest this is really doing my head in, been tryin to resolve it all weekend. Been doing some more thinking since posting last, the release bearing thats fitted is the minispares heavy duty one which is thinner then the std one. If the std bearing was fitted being thicker what effect would it have on the geometry, would greater disengaugement be achieved?
Cheers
Shane


turbodave16v
Forum Mod

10980 Posts
Member #: 17
***16***

SouthPark, Colorado




On 15th Mar, 2009 shane said:
I read on another site that there is a difference in pedal box between verto and pre verto, the pre verto box giving more movement of the piston on the master cyinder.


BS. What site was that?

What there is a lot of, is manufacturing variation. Start by looking at your clutch and brake pedal rubbers - often the clutch is slightly lower - in my mini - before I fixed it, the clutch was 1" lower, which gave insufficient fluid volume once I went over to the Grey. I removed, and lengthened the master cyl pushrod, and haven't had a problem since.

On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



turbodave16v
Forum Mod

10980 Posts
Member #: 17
***16***

SouthPark, Colorado




On 16th Mar, 2009 shane said:
the release bearing thats fitted is the minispares heavy duty one which is thinner then the std one. If the std bearing was fitted being thicker what effect would it have on the geometry, would greater disengaugement be achieved?


No, but if you had said this from the start, I wouldn't have typed what i just did above^^^^^

It is likely you're running out of travel on your slave cylinder as the piston is bottoming out before the clutch disengages.
Search for the 'clutch troubleshooter' on ManchesterMinis website, and note the instructions on checking the pushrod length, Pedal height, AND the best way of setting up the throw-out stop (start by junking the spring)!

On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



turbominij

User Avatar

514 Posts
Member #: 2104
Post Whore

Essex - UK



On 16th Mar, 2009 Bat said:
Hi,
Have you checked for play in the clevis pin, the master cylinder yoke and the pedal? Wear here is common and causes the problem you've got.
Cheers,
Gavin :)


i had the problem you described and bat has posted the exact problem i had with mine

my clevis pin had 2 groves in it this meant that the clutch did not quite disengage, i changed that then readjusted from scratch making sure it was bled and it is now 100% perfect

Edited by turbominij on 16th Mar, 2009.

"Tuning should be a compromise between what is possible and what is necessary"

10)Thou shalt always quest for more power


longy

User Avatar

1547 Posts
Member #: 2727
Post Whore

Bicester

Hey Guys, i had a very similar problem when i tried to convert my verto to pre-verto. is it possible to use a verto slave cylinder on a pre-verto system?

1972 998 TURBO SLEEPER


turbodave16v
Forum Mod

10980 Posts
Member #: 17
***16***

SouthPark, Colorado

They are the same bore - the only thing I don't know is if the piston bottoms out sooner or later....

On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



turbominij

User Avatar

514 Posts
Member #: 2104
Post Whore

Essex - UK

the mounts on the verto cylinder are marginally further back so I wondered if this would mean it would give a bit more movement as the whole thing would have moved forward when mounted

I did not take any photos when I had them side by side (DOH!!!)

"Tuning should be a compromise between what is possible and what is necessary"

10)Thou shalt always quest for more power


JT

User Avatar

2742 Posts
Member #: 637
Post Whore

Hertfordshire

a verto slave cylinder does work on a pre verto set up.

this is what i used on my 1380 with no proplems atall

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


shane

User Avatar

2643 Posts
Member #: 1246
Post Whore

Lowestoft, Suffolk.




On 16th Mar, 2009 TurboDave said:



On 15th Mar, 2009 shane said:
I read on another site that there is a difference in pedal box between verto and pre verto, the pre verto box giving more movement of the piston on the master cyinder.


BS. What site was that?

Dave read it on TMF.

Right went back to the start to double check everything.

Clevis pins are as new, with no wear, movement in the pedal (up and down) is minimal, max 1mm.
There is a max of 4mm between the yoke of the master push rod and the bodywork so extending this I believe wouldnt gain much. Pedals sit as shown (believed to be normal for a mini)
The push rod sits where it should as per info on manchester minis site.
Clevis pin to clutch arm is good condition.
No wear on ball end of arm or plunger.
No air in system
Piston does not hit the circlip (its nowhere near)

What I did try was extending a push rod by 6mm, and this has actually worked. Have set the stops as per manual, now opperates with carpet in, there is a judder when pulling away which I need to get to the bottom of and a noisy release bearing, progress but not sure if in the right direction.




Cheers
Shane

Home > General Chat > Problems with pre verto conversions
Users viewing this thread: none. (+ 1 Guests)  
To post messages you must be logged in!
Username: Password:
Page: