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Hi there,

I was in a really boring meeting this morning so I had time to think.

And I was thinking about squish.

You know, squish, the area of the chamber that pushes air in the direction of the plug when the piston comes up.

My thinking was you don't want a squish band on the plug side because all it will do is locate the "heavier" gas (the one with fuel dropplets) towards the middle of the chamber, away from the plug.

Does this makes sense ?

Anybody cut a head along this concept ?

Rusty by nature

On 23rd Jun, 2008 paul wiginton said:

They said "That sounds rough mate." I said "Cheers it cost me a fortune to make it sound like that!"


Sprocket

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according to Vizard (I watched ALL the videos*happy*) if the distance the piston from the head at the squish band is around 0.100" at 14 degrees ATDC, the engine is more prone to detonation. The theory being that a smaller gap (< 0.100" at 14 degrees ATDC) will cool the un burnt charge with the piston and head surface helping it to resist spontanious combustion or by quenching the flame. Visard recons if the only thing done to the engine is skim the block to bring the pistons to the top of the block, thus actually increasing compression, the detonation problem normally goes away.

The more I think about it, the more obvious it is.

The 14 degree ATDC number given as the point of detonation is nothing Visard has discovered or invented, this number is quite a common number within the industry, as I have heard it come up in conversations I have had with those who run engine tests for a living for a very large petro chemical company.

I thought MED did wht was called a V wedge piston that pretty much does what you are suggesting. It pushed the charge towards the plug side of the chamber

Edited by Sprocket on 9th Nov, 2010.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


tadge44

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I was just thinking of the same thing ! I intend to have the block skimmed to flush those pistons that I had from you,Colin, to raise the CR a little, as they have such a deep dish.I dont want to skim the head.
According to my calcs I should get about 8.8:1 which will do me, as I am expecting to run 15psi with the GT17.


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ATDC meaning when the piston goes down ?

If so, I don't quite understand the cooling concept ( think I can figure out the flame quenching).

My idea was more simple than that really.
I looked at the cylinder from the side and thought that if ther is a gap (between block and head obviously) then the compressing air is pushed away from the side of the head whre the plug is.

Rusty by nature

On 23rd Jun, 2008 paul wiginton said:

They said "That sounds rough mate." I said "Cheers it cost me a fortune to make it sound like that!"


Sprocket

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this 'squishing' effect promotes turbulence in the charge giving a better mix and promoting a better burn. i'm not sure if removing the squish band in one area is of any benefit.

Like I said, the MED V wedge piston had a wedge shaped dish that pushed all the charge towards the plug.

After Top Dead Center.

The spark event is Before Top Dead Center, and according to the boffins, detonation usually occurs at 14 Degrees ATDC.

The charge will be cooled by the cooler piston, head and the exposed cylinder surfaces. The spontanious combustion that is detonation, is as a direct result of the increase in pressure and temperature, so if the temperature is lower, it is less likely to spontaniously ignite. a smaller volume of charge in a narrow area will cool quicker, or not heat up as quick, depending on how you look at it. That at least is how I have understood it.

Edited by Sprocket on 9th Nov, 2010.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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http://www.davidandjemma.com/mazda/FAQ/quench.htm

I found this an interesting read.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


alpa

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Grenoble, France

I don't think you can control the point where the mixture is pushed in this kind of heads. The chamber in the head is much smaller than the piston's surface, it's very compact (which is good).
All you can do is improving turbulences to break fuel droplets before ignition occurs. Which means keeping squish.
Skimming the block is a dangerous game as if you skim too much you'll create a small cavity which will be source of knock. This is what happens around the piston's crown, this is the most common place where knock starts.
You can pay attention to how you screw spark plugs, in order spark is well exposed to the mixture. This is an old trick everybody seems to have forgotten.

Edited by alpa on 14th Nov, 2010.

std 998 A+, g295, MD266, RHF4, 109hp @0.8bar/5400rpm


Sprocket

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Preston On The Brook




On 14th Nov, 2010 alpa said:

Skimming the block is a dangerous game as if you skim too much you'll create a small cavity which will be source of knock. This is what happens around the piston's crown, this is the most common place where knock starts.



Not sure I understand this as it goes against what engine designers are saying. Skimming the block reduces the tendancy to knock. When you talk about small cavities, what do you mean?

On 14th Nov, 2010 alpa said:
You can pay attention to how you screw spark plugs, in order spark is well exposed to the mixture. This is an old trick everybody seems to have forgotten.


Mr Wiginton manufactures and sells Spark Plug Indexing washers, so not everyone is ignorant of this fact *wink*

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=308471

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


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I came to understand that a squish that is the thickness of the head gasket prevents from knock (and I am now trying to understand if it is what is reffered as quench).

More is not good => just enough space for knock

Less is risky => rod stretching at high RPM mean the piston can hit the head and they both dislike it

Am I understanding right ?

Rusty by nature

On 23rd Jun, 2008 paul wiginton said:

They said "That sounds rough mate." I said "Cheers it cost me a fortune to make it sound like that!"


alpa

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Grenoble, France




On 14th Nov, 2010 Sprocket said:



On 14th Nov, 2010 alpa said:

Skimming the block is a dangerous game as if you skim too much you'll create a small cavity which will be source of knock. This is what happens around the piston's crown, this is the most common place where knock starts.



Not sure I understand this as it goes against what engine designers are saying. Skimming the block reduces the tendancy to knock. When you talk about small cavities, what do you mean?


I mean studies show knock starts in cavities where temperature and pressure are high.
Today engine designers talk about modern engines, nobody designs engines like ours today. You'll never see heads like in Mini.
Keeping 1mm between the flat head surface and the (flat) piston can be a source of knock in a turbo engine running 2500rpm.
The basic idea is that mixture should be at the same pressure (and thus temperature) everywhere in the chamber to make front propagation uniform (I'm talking about power, not consumption) thus predictable.
Cavities are local areas of high pressure -> high temperature. Cavities far from spark are placed under high pressure a long time before the flame front reaches them, so they can auto-ignite and create a counter-flame, which is the knock.
Additionally sharp edges of the head are hot spots -> source of high temperature and auto-ignition.

And of course skimming too much means risk of piston to head collision. Modern engines are built of better controlled materials and have less plays, they have 5 or more main bearings.

std 998 A+, g295, MD266, RHF4, 109hp @0.8bar/5400rpm


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Funny then that the last 1,2 from VW has parrallel valves and shrouding much alike the A-series.
I know because I saw the paperwork they send to their mechanics.
Being in the automotive business, I have access to these informations.

Anyway, pistons flush with the top of the block is a validated way to avoid knock on the A-Series.

The way I understand it, it is because the volume between flat head and piston is small enough to prevent knock.

Thinking about it, I saw those flat places of the head on several head from modern engines I have stripped.
Renault D4F 1,2 16V has a roof shaped chamber that is smaller than the bore hence some flat on head facing a flat top piston.
Suzuki Freewind 650 single has the same layout.

In fact, if the roof shape was the size of the bore, then we would start to have those small cavities you are talking about.

Actually the article Sprocket pointed is a good read even if I am not too sure I understoood the quench concept.


Rusty by nature

On 23rd Jun, 2008 paul wiginton said:

They said "That sounds rough mate." I said "Cheers it cost me a fortune to make it sound like that!"

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