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Home > Technical Chat > Opinion on what caused this BK450 Gasket Failure

PaulH

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Dublin Ireland

Ok lads I had a head gasket fail on one of my race engines I would very much appreciate you opinion as to why this gasket failed the spec of the engine is N/A 1380cc running 13.8:1 static compression ratio with 310 deg cam the engine is a 5 port with Mega jolt and runing top spec race fule 110 octane. the engine came straight from dyno and completed 15 mins of race time befour complete failure in a spectacular fashion,
thanks for your time and input in advance,
regards,
Paul.





On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

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Sprocket

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Preston On The Brook

I would say thats detonation

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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Preston On The Brook

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=198067

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Bat

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Bermingum

Hi,
Have you got the heater take off "in use"?
I know you won't have a heater, but are you pulling water out of it to the rad?
Cheers,
Gavin :)

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PaulH

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Dublin Ireland

Yes this car has two mini rads one at each side of the car the heater hole is blocked off and a 1" hole drilled in the side of the head something like the dry deck setup except for it runs trough a full mini rad and back to the water pump
regards,
Paul.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


wil_h

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Betwix Harrogate and York

this is a good read

http://www.mlcmotorfactors.co.uk/Trouble%2...rs/GasketTT.pdf

looks like det to me

Fastest 998 mini in the world? 13.05 1/4 mile 106mph



On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


evolotion

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Glasgow, Scotland

id say pre-ignition they way its blasted right thro the gasket, had a similar mode of failure when i shot for some very silly boost, cylinder temperatures rose massively but the pistons remained undamaged. usually wiht detonation there is signs of errotion on teh pistons jstu above teh 1st ring. assumign this is a race engien with strong pistons and a sloppy fit in the bore, pre-ignition is unlikely to melt them or make them expand enough to sieze in teh bore, next weakest link is the gasket.

what im getting at is somehting started the burn reall early so there was alot of presure in the cylinder for a long time, leading to masive heat and pressure buildup blowing it out, glowing sparkplugs, or simply to high a dynamic CR.

all imho ofcource :) not an expert and dont claim to be!

Edited by evolotion on 25th Aug, 2008.

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


PaulH

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Dublin Ireland

Thanks lads We pulled the pistons and striped the head no signs of any det apart from the Gasket My taught is I may go for a Bi Metal gasket with FSR rings It looks like the motor is runing just fine we have had this on the rolling road at full load for over 1 min at 7000 rpm with no signs of det we are only runing 21 deg total advance and that is 5 deg back from full power which was reched at 26 deg when we droped the ignition back to 21 we lost a small amount of power but back to 21 and we where on the money at 130hp from this 1380. the only posable reason we have found for this failure is that the Bk450 seems to over hand the 73.5mm bore by a small amount has any else noticed this on the builds or had I an falty gasket,
thanks,
Paul.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


Rod S

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5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk




On 25th Aug, 2008 PaulH said:
....the only posable reason we have found for this failure is that the Bk450 seems to over hand the 73.5mm bore by a small amount has any else noticed this on the builds or had I an falty gasket,...


I'm building 1360 (73.0mm) and the BK450 is VERY close to the bores uncompressed and that is with offset bores that I specified the offset specifically to match the gasket.
Photos here
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=234047

There will be manufacturing tolerances on these gaskets too.
I expect mine will only just miss overlapping when it is compressed.

Schrödinger's cat - so which one am I ???


miniminor63

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The oversills police

Oslo, Norway

there are indeed manufacturing tolerances, I checked the distance between 2-3 on 4 or 5 of these (all new) and it varied with 0.8 mm!


Sprocket

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Preston On The Brook

Use an AF460 instead *wink*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


carl talbot

326 Posts
Member #: 1323
Senior Member




On 25th Aug, 2008 PaulH said:
Thanks lads We pulled the pistons and striped the head no signs of any det apart from the Gasket My taught is I may go for a Bi Metal gasket with FSR rings It looks like the motor is runing just fine we have had this on the rolling road at full load for over 1 min at 7000 rpm with no signs of det we are only runing 21 deg total advance and that is 5 deg back from full power which was reched at 26 deg when we droped the ignition back to 21 we lost a small amount of power but back to 21 and we where on the money at 130hp from this 1380. the only posable reason we have found for this failure is that the Bk450 seems to over hand the 73.5mm bore by a small amount has any else noticed this on the builds or had I an falty gasket,
thanks,
Paul.

Excuse my ignorance , what are FSR rings ?


Sprocket

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Preston On The Brook

Ferriday Sealing Rings

http://www.ferriday.co.uk/

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


BENROSS

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9812 Posts
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Resident Cylinder Head Modifier

Mitsi Evo 7, 911, Cossie. & all the chavs ...... won no problem

detonation caused by..... too high a compression and too much advance mixture incorrect .............

heater take off would help ! ...... but the above applies firstley!!!!





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